E type ( XK-E ) 1961 - 1975

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  #41  
Old 03-24-2016, 08:53 AM
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Default good night in shop
















These are great strong style of clecos. 3/16" hole and with wingnut will draw panels together with a great deal of force. Are designed for custom one off work vs. Standard cleco fasteners


 
  #42  
Old 03-24-2016, 09:29 AM
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There's some serious carnage going on there. Looks like you're equipped for the task, though.
Happy Trails....
 
  #43  
Old 03-26-2016, 10:59 AM
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Fitting rear inner wheel well





Good fit
 
  #44  
Old 03-28-2016, 11:42 AM
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Default Holy crap moment




looks better now but when I had cut off the entire back end of the car and all that was there were the two little side braces I had a moment of panic, but replacment panel fit well and some straightening of the original braces and I trial fit the boot floor and it actually looks/fits well. Just need to order the RH brace (hopefully wont take too long--of course a special order item. Cutting the floor out tonight I hope!








 
  #45  
Old 03-28-2016, 03:51 PM
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Wow Rick. That looks like a 'Do not try this at home' but you're breaking that rule badly! Certainly not at my home. If you ever want to drive a few hours south to see what one looks like whole - and seek a little R&R - come on! Very impressive stuff.
 
  #46  
Old 03-29-2016, 11:18 PM
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Default FLOORS

Plasma cutter is the best-got the old floors out and mocked in the new ones
 
  #47  
Old 03-30-2016, 10:47 AM
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Center brace mocked in for positioning of transmission mount as a guide





TRIAL FIT LOOKS GOOD





Good fit rear





Awaiting transmission tunnel pieces--hopefully not too much of a delay in shipping





Good fit front





Tools of the trade
 
  #48  
Old 03-30-2016, 10:51 AM
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Huck riveter to attach cups the right eay



Huck model 194








rivets and huck bolts
 
  #49  
Old 03-31-2016, 06:35 PM
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This gets more impressive with every post. You couldn't get a more ambitious xke restoration, and you've saved an e-type roadster that would otherwise have certainly been relegated to the salvage yard. Kudos!

Glad it's not me ...at this point I'd be opening the rear wheel arches for wider tyres, building in cupholders etc...
 
  #50  
Old 04-01-2016, 09:27 AM
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There are definitely times I feel in over my head, but just work through the problem. I do curse an unnamed worker on the coventry assembly line for his overexuberent use of his spot welder--crickey he must of got paid per weld rather than hour, and the the next shift worker would only place 1 or 2 welds in a critical point that needed more. Oh well these cars were not meant to last this long yet did. Hopefully will be getting engine back next month even though I wont need it for a while. While waiting for panels will start of the '58 frog eye sprite restoration by making a purpose designed rotisserie for it as it is a monocoque design as well, just can't pull front frame rails as on the e-type.



Looks better than it is but not as bad as the other one!





the 58 that needs rotisserie ( i do have the door at least








ROugh but all original





Lots of character: brits call this a Frogeye sprite vs. bugeye here in US
 
  #51  
Old 04-01-2016, 09:32 AM
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And then there is this beast--don't know when/if I will ever get to this--but would be fun



M37 Dodge power wagon '52
 
  #52  
Old 04-01-2016, 10:26 PM
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That's the kind rust I faced when restoring my mustang. Yes, the Plasma Cutter is the "boss" tool to have in your war chest.
 
  #53  
Old 04-03-2016, 11:48 PM
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Fitting repair panel on b post
 
  #54  
Old 04-04-2016, 10:46 AM
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Inner B post repair panel before final finish





Trial fit of lower patch panel (Thanks Chuck at Monocoque metalworks!)


 
  #55  
Old 04-06-2016, 11:03 AM
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Fitting box support for B post





Fitting box support for B post





Fitting box support for B post. Patch panel for shut face welded in





Box support for B post welded and seam sealer applied<br/>





Box support for B post welded and seam sealer applied





red oxide primer
 
  #56  
Old 04-06-2016, 11:10 AM
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Fitting off side shut face patch panel








RUST!! who knew--ha ha








bare metal inside no wonder it rusted





fitting panels





fitting panels- very fiddly, unlike today's cars and engineering, a lot of time spent fitting with dolly and hammer





should do it
 
  #57  
Old 04-06-2016, 12:47 PM
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you are doing a great job "knitting" together a new Jag! 35 years ago I was doing a similar thing with my XK150, but MIGs and TIGs and plasma cutters, and reproduction panels were not available. I had to use nibbler, arc welder and a lot of brazing. Maybe that's why it took me 8 years!
 
  #58  
Old 04-13-2016, 07:52 PM
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Center brace welded in


 
  #59  
Old 04-23-2016, 08:05 PM
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More time panel beating g



Fitting right side of tunnel





Rebuildong rear clip





Happy with fit for the most part but will need to change zome of the bends to better fit


 
  #60  
Old 04-27-2016, 08:26 AM
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Will dress down plug welds to make them more cosmetic. Panels here were from monocoque metalworks and fit was excellent as always. Chuck is a generous source of information and unique panels for the e-type.
Eventually will use my dustless blasting system (no panel warpage, neat system) to take exposed shell to bare metal and prime with 2-pak urethane or epoxy.





Transmission tunnel welded in. Lots of weld through primer and seam sealer used under it on seam in floor joint





prepped for forward part of tunnel





Tunnel panels were massaged and fitted 4-6 times before final welding





Side in last. Excellent fit with shifter cover. Will move to inner back bulkhead in the next few days now.
 

Last edited by Jagrick; 04-27-2016 at 08:32 AM.


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