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Exhaust dent. Ouch

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  #1  
Old 10-10-2023, 03:42 PM
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Default Exhaust dent. OUCH

A small pipe bounced across the freeway and went under the Jag. Put a decent dent on the drivers side (left) exhaust Catalytic pipe. Not sure if it can be pulled out or if I have to buy a complete catalytic pipe. No other damage underneath luckily. New cat is $3,000.00 US.



Dent

Dent
 

Last edited by Polyesterpig; 10-10-2023 at 05:14 PM.
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Old 10-10-2023, 07:39 PM
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That's still OK. But if you want it done without spending a fortune, Midas can copy the shape of yhe exhaust pipe.. They'll test if the CAT has exhaust leak, if not it stays in the car.
 

Last edited by 2018XF25T; 10-11-2023 at 09:55 AM.
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Old 10-10-2023, 09:50 PM
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Your damage is on the straight bit of pipe... An exhaust place should be able to cut it out and weld a new bit in fairly easily 👍
 
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Old 10-11-2023, 06:56 AM
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Not sure what I can see in the second photo but it looks like there is also a major split between the main section and the dented pipe??
 
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Old 10-11-2023, 09:12 AM
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Originally Posted by CJSJAG
Not sure what I can see in the second photo but it looks like there is also a major split between the main section and the dented pipe??
Thanks CJSJAG. I will have to put it on the rack and look at that area again.
 
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Old 10-12-2023, 06:45 AM
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Originally Posted by Polyesterpig
Thanks CJSJAG. I will have to put it on the rack and look at that area again.
I saw that too, but it might just be a shadow on the muffler seam.

If it IS a split, you are welcomed to our 25 year old container of muffler cement, and hold the plug in place with a wrap of aluminum duct tape...or an equally old roll of muffler 'tape'.

++++++++++++

I remember the 'old days' when I was forced to repair broken mufflers on the road....using old beer or tomato paste cans and wire coat hangers. (Did you know that tomato paste serves as a wonderful leak sealant for cooling systems?)
 
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Old 10-13-2023, 12:59 AM
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Fixed! Found a shop that works with Stainless steel, not the crappy aluminized steel. They cut out the section and replaced it. Found the shop by referral. They build the custom exhaust for TRD trucks. Couldn’t be happier. They took the catalytic converter off and inspected for damage. None. I was lucky, due to the converters get damaged easily by hits. The welds are top notch! Cost me $360.00 US. I think it is more than fair since they worked on it for 3 hours. Saved me thousands.




 
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Old 10-13-2023, 03:56 AM
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Nice, good result 😎
 
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Old 10-20-2023, 09:17 PM
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Um, looks like the replacement pipe is a smaller diameter than the original, but it might be an optical illusion.
 
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Old 10-21-2023, 12:31 AM
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Originally Posted by randyb
Um, looks like the replacement pipe is a smaller diameter than the original, but it might be an optical illusion.
In this kind of repair the ends of the new pipe are flared to go over the old one, like this:





 

Last edited by dangoesfast; 10-21-2023 at 12:38 AM.
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Old 10-21-2023, 02:03 PM
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I see, says the blind man!
 
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