Daimler Corsica 4dr`
#1
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Hi folks,
Newbie here in the process of building a Daimler Corsica, albeit a long wheelbase version, with four doors, and no roof whatsoever.
![](https://farm4.static.flickr.com/3391/3606471361_ce764bda04.jpg)
Aiming for this:
![](http://www.cosic.org.uk/MarkoStuff/r32fnd/inspiration/62jfk-4.jpg)
![](http://www.cosic.org.uk/MarkoStuff/r32fnd/inspiration/chopped.jpg)
Mostly because we can, partly for weddings and euro road-trips, partly as an exercise in coach-building.
Started with a 1997 (pre VIN change) LWB XJ8 4.0 Sov bought sight unseen as a non-runner at auction for 650. FSH but 175k on the clock (on the original nikasil engine) and felt about that loose with clunks from the suspension, but with a nice gearchange and no horrible engine noises. Pile of receipts in the glovebox totalled 10k over the past 5 years, incl a rebuilt gearbox and timing chain tensioners - result!
Still totally unroadworthy mind - tyres (x3 illegal), suspension (both bottom balljoints utterly utterly shot), brakes (one hard pipe actually holed, three about to get holes in, no working handbrake, and two lefthand calipers fitted on the front with associated stretched hose), and general rot (no front chassis legs left, and no front sills left). If you need a bent MOT centre or a garage that is otherwise happy to send you home with a dangerous car, there appears to be a fantastic Jaguar independent specialist in the southeast. I'll name them once VOSA are happy. Spent a week fixing this little lot.
Car is stripped, gearbox tunnel has been re-inforced, there's two new crossmembers inside it to turn that into more of a box-section than an n-section, and there's a new crossmember underneath the front bulkhead/firewall that links the two chassis legs there.
Sills still need replacing (w/150x150x5 mm box section), A/B/C pillars plating up (3 mm mild steel plate), and crossmembers adding inside the car (one under the front seats replacing the existing sat mounts, one re-inforcing the crossmember under the rear seat) before the roof comes off - working on it again in Feb.
Will have a few daft questions for y'all and a few equally daft photographs in due course.
Newbie here in the process of building a Daimler Corsica, albeit a long wheelbase version, with four doors, and no roof whatsoever.
![](https://farm4.static.flickr.com/3391/3606471361_ce764bda04.jpg)
Aiming for this:
![](http://www.cosic.org.uk/MarkoStuff/r32fnd/inspiration/62jfk-4.jpg)
![](http://www.cosic.org.uk/MarkoStuff/r32fnd/inspiration/chopped.jpg)
Mostly because we can, partly for weddings and euro road-trips, partly as an exercise in coach-building.
Started with a 1997 (pre VIN change) LWB XJ8 4.0 Sov bought sight unseen as a non-runner at auction for 650. FSH but 175k on the clock (on the original nikasil engine) and felt about that loose with clunks from the suspension, but with a nice gearchange and no horrible engine noises. Pile of receipts in the glovebox totalled 10k over the past 5 years, incl a rebuilt gearbox and timing chain tensioners - result!
Still totally unroadworthy mind - tyres (x3 illegal), suspension (both bottom balljoints utterly utterly shot), brakes (one hard pipe actually holed, three about to get holes in, no working handbrake, and two lefthand calipers fitted on the front with associated stretched hose), and general rot (no front chassis legs left, and no front sills left). If you need a bent MOT centre or a garage that is otherwise happy to send you home with a dangerous car, there appears to be a fantastic Jaguar independent specialist in the southeast. I'll name them once VOSA are happy. Spent a week fixing this little lot.
Car is stripped, gearbox tunnel has been re-inforced, there's two new crossmembers inside it to turn that into more of a box-section than an n-section, and there's a new crossmember underneath the front bulkhead/firewall that links the two chassis legs there.
Sills still need replacing (w/150x150x5 mm box section), A/B/C pillars plating up (3 mm mild steel plate), and crossmembers adding inside the car (one under the front seats replacing the existing sat mounts, one re-inforcing the crossmember under the rear seat) before the roof comes off - working on it again in Feb.
Will have a few daft questions for y'all and a few equally daft photographs in due course.
#2
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Cheers all. No running photo diary I'm afraid but I'll be sure to put some bits together in lumps.
Consulting engineering business Mike. Will design or make anything for a price. ;-)
This is very much a prototype - not something we've done before. If it works well there could certainly be more. Lots of man hours though so you'd have to really want an XJ rather than an XK.
A lightweighted (most of the weight is in silly toys and trim) manual/stick-shift 5.0 X350 (use the diesel S-type manual box with some new ratios) would be of interest. Not inexpensive enough to hack about without a commission yet though.
Consulting engineering business Mike. Will design or make anything for a price. ;-)
This is very much a prototype - not something we've done before. If it works well there could certainly be more. Lots of man hours though so you'd have to really want an XJ rather than an XK.
A lightweighted (most of the weight is in silly toys and trim) manual/stick-shift 5.0 X350 (use the diesel S-type manual box with some new ratios) would be of interest. Not inexpensive enough to hack about without a commission yet though.
#10
Join Date: Nov 2006
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