S-Type / S type R Supercharged V8 ( X200 ) 1999 - 2008 2001 - 2009
Sponsored by:
Sponsored by:

Changing my DCCV

Thread Tools
 
Search this Thread
 
  #1  
Old 11-22-2013, 01:47 PM
tmart44's Avatar
Junior Member
Thread Starter
Join Date: Nov 2013
Location: Hawaii
Posts: 15
Likes: 0
Received 2 Likes on 2 Posts
Default Changing my DCCV

<p>Hello everyone. So I was thinking about changing out my Dual Climate Control Valve today after work. I have access to a lift. Will that make the job a lot easier?</p>

2003 Jaguar S-Type V8
 
  #2  
Old 11-22-2013, 02:23 PM
STRCooper's Avatar
Junior Member
Join Date: Dec 2012
Location: Tustin CA
Posts: 19
Likes: 0
Received 7 Likes on 4 Posts
Default

I just did mine ('05 STR). Access will be crowded with hoses. You will want to access from the top down.

I have a lift and took a look from underneath while dumping the oil. Not really very good access that way. Front frame cross member is in the way.

There is 1 M6 bolt holding the unit in. Can't recall if 8mm or 10mm to remove.

I used the Ford valve to replace. $127 vs $436.

Good luck with your replacement.

Cooper
 
  #3  
Old 11-22-2013, 03:10 PM
tmart44's Avatar
Junior Member
Thread Starter
Join Date: Nov 2013
Location: Hawaii
Posts: 15
Likes: 0
Received 2 Likes on 2 Posts
Default

Thanks STRCooper. I picked up the Ford part myself from a local auto parts store. Cost me $150. Now I read in another thread that if you change the DCCV you should flush your coolant and and and change your thermostat as well. Did you do all that as well?
 
  #4  
Old 11-22-2013, 07:01 PM
STRCooper's Avatar
Junior Member
Join Date: Dec 2012
Location: Tustin CA
Posts: 19
Likes: 0
Received 7 Likes on 4 Posts
Default

I actually just replaced all of the coolant hoses and flushed system. Big job, but had a leaky hose and 90k on car. This is our primary family car, so I did all hoses.

Decided to skip thermostat as it is working and also easy to get to.

C
 
  #5  
Old 11-22-2013, 10:00 PM
tmart44's Avatar
Junior Member
Thread Starter
Join Date: Nov 2013
Location: Hawaii
Posts: 15
Likes: 0
Received 2 Likes on 2 Posts
Default

Replacing all the hoses is actually not a bad idea. I was looking at that aluminum aftermarket thermostat housing that comes with a new thermostat on welshnet. I think I will go that route with that.

Also is there a radiator hose replacement kit? I should go ahead abd replace the hoses. Do you have any recommendations on that?
 
  #6  
Old 11-23-2013, 09:48 AM
STRCooper's Avatar
Junior Member
Join Date: Dec 2012
Location: Tustin CA
Posts: 19
Likes: 0
Received 7 Likes on 4 Posts
Default

The radiator/heater hoses are all sold individually.

I just went through EPC and pulled out diagrams/part#s for the individual hoses I thought I needed.

The parts guy at dealer reconfirmed and placed the order.

(Keep in mind the R has myriad of extra hoses for supercharger cooling compared to the V8)Joy...

In addition to main Rad. hoses you should consider the other hoses running off of the coolant resivoir.

C
 
  #7  
Old 11-23-2013, 10:50 AM
Jumpin' Jag Flash's Avatar
Veteran Member
Join Date: Mar 2013
Location: Pawleys Island, SC USA (formerly from Tabernacle, NJ USA)
Posts: 3,018
Received 182 Likes on 158 Posts
Default

Originally Posted by tmart44
<p>Hello everyone. So I was thinking about changing out my Dual Climate Control Valve today after work. I have access to a lift. Will that make the job a lot easier?</p>
There are LOTS of threads / discussions on this forum by people who've also done this repair. May I suggest you do a search for DCCV and read as many as you can. This will arm you with lots of knowledge so you don't repeat their mistakes. A little research goes a long way.
 
The following users liked this post:
joycesjag (11-24-2013)
  #8  
Old 11-23-2013, 08:15 PM
Gus's Avatar
Gus
Gus is offline
Veteran Member
Join Date: Jul 2008
Location: Berlin Md.
Posts: 11,341
Received 2,213 Likes on 1,702 Posts
Default

This is how i did my 2000 S-Type 3.0

Link JagRepair.com - Jaguar Repair Information Resource
 
The following users liked this post:
Jumpin' Jag Flash (11-24-2013)
  #9  
Old 11-24-2013, 05:36 AM
Richard Moss's Avatar
Senior Member
Join Date: Jun 2013
Location: Abu Dhabi
Posts: 158
Received 32 Likes on 25 Posts
Default

Originally Posted by STRCooper
I used the Ford valve to replace. $127 vs $436.
$65 at Partsgeek:

01 2001 Jaguar S Type Heater Valve - Climate Control - Bosch, Metrix - PartsGeek
 
The following users liked this post:
Jumpin' Jag Flash (11-24-2013)
  #10  
Old 11-24-2013, 09:13 AM
JagV8's Avatar
Veteran Member
Join Date: May 2009
Location: Yorkshire, England
Posts: 26,774
Received 4,533 Likes on 3,942 Posts
Default

Different DCCV
 
  #11  
Old 11-24-2013, 08:03 PM
tmart44's Avatar
Junior Member
Thread Starter
Join Date: Nov 2013
Location: Hawaii
Posts: 15
Likes: 0
Received 2 Likes on 2 Posts
Default

So I'm currently in the process of changing out my dccv. The hose at the bottom of the dccv seems to be welded on there. Any advice or special techniques you guys would like to share.
 
  #12  
Old 11-24-2013, 09:07 PM
sprdav33's Avatar
Senior Member
Join Date: Sep 2012
Location: Seattle
Posts: 149
Received 35 Likes on 26 Posts
  #13  
Old 11-25-2013, 10:31 AM
STRCooper's Avatar
Junior Member
Join Date: Dec 2012
Location: Tustin CA
Posts: 19
Likes: 0
Received 7 Likes on 4 Posts
Default

Assuming you want to reuse the heater hose, I have found that the very careful use of a slim flat blade screwdriver inserted into the edge, then under the hose, will break the surface tension. You can loosen the easy to reach areas this way, then follow up by using slip joint pliers to grab the hose and rotate it. This will break the remaining surface tension.
Then twist/pull off the hose by hand.

For re-installation, use a little bit of pure silicone grease on the nipple of the heat valve. The grease is very sticky to the touch, but man do the hoses slide right on!
Available in the plumbing area of most hardware stores.

Glad the project is coming along.

C
 
The following users liked this post:
Jumpin' Jag Flash (11-26-2013)
  #14  
Old 11-25-2013, 11:31 AM
tmart44's Avatar
Junior Member
Thread Starter
Join Date: Nov 2013
Location: Hawaii
Posts: 15
Likes: 0
Received 2 Likes on 2 Posts
Default

...and what a project it is. I had to call it quits last night very frustrating. I will def finish it up once I have the proper tools.
 
  #15  
Old 11-25-2013, 12:34 PM
aholbro1's Avatar
Veteran Member
Join Date: Aug 2010
Location: Decatur, TX
Posts: 4,615
Received 1,642 Likes on 1,068 Posts
Default

Originally Posted by sprdav33
I always use a hose removal tool like this Hose Removal Tool : Amazon.com : Automotive

Better pick up one of these, too!

Amazon.com: OTC 4525 Cable-Type Flexible Hose Clamp Pliers: Automotive Amazon.com: OTC 4525 Cable-Type Flexible Hose Clamp Pliers: Automotive

(3 DCCV changes in 3 mo.)
 
  #16  
Old 11-25-2013, 12:45 PM
tbird6's Avatar
Veteran Member
Join Date: Jun 2009
Location: Home
Posts: 3,899
Received 802 Likes on 670 Posts
Default

Don't even attempt it unless you have the cable pliers shown above. They are required!! I did not even know about them until I did my DCCV and could not get several clamps off. They really help in the tight spots.

I leave the hoses on the DCCV and remove the other ends. The three heater hoses are a bit easier to get to and use the push lock type connections.
.
.
.
 
  #17  
Old 11-25-2013, 05:38 PM
tmart44's Avatar
Junior Member
Thread Starter
Join Date: Nov 2013
Location: Hawaii
Posts: 15
Likes: 0
Received 2 Likes on 2 Posts
Default

Tbird6: I only have 3 hoses on my DCCV. Went to Sears on my lunch break and picked up the remaining tools I needed. I love that place. My buddy and I are going to take a crack at it tonight.

aholbro1: 3 DCCV in 3 months. That is ridiculous. What happened to where you have to keep changing them so I won't make the same mistake. Lol
 
  #18  
Old 11-25-2013, 07:44 PM
aholbro1's Avatar
Veteran Member
Join Date: Aug 2010
Location: Decatur, TX
Posts: 4,615
Received 1,642 Likes on 1,068 Posts
Default

Originally Posted by tmart44
Tbird6:

aholbro1: 3 DCCV in 3 months. That is ridiculous. What happened to where you have to keep changing them so I won't make the same mistake. Lol
Hahaha, would've probably been 3 in 3 wks if school wasn't in-session!
You've already avoided my first mistake...by waiting until it fails to change it! Pre-emptive maintenance, in this particular instance, definitely not all it is cracked up to be:

https://www.jaguarforums.com/forum/s...l-valve-86979/
 
  #19  
Old 11-26-2013, 09:21 AM
tmart44's Avatar
Junior Member
Thread Starter
Join Date: Nov 2013
Location: Hawaii
Posts: 15
Likes: 0
Received 2 Likes on 2 Posts
Default

Got that lil sucker out last night and now A/C is blowing like a champion. I thought I was going to have to take apart my climate control module and solder those connections back there. Since A/C is blowing like it should I guess there is no need.
Thanks guys for all your help. I really appreciate it.
 
The following users liked this post:
Jumpin' Jag Flash (11-27-2013)
  #20  
Old 11-26-2013, 02:19 PM
Donna's Avatar
Senior Member
Join Date: Nov 2013
Location: Canberra, ACT
Posts: 185
Received 49 Likes on 39 Posts
Default

Hey guys,

Thanks for this.... I have now bought the tools, ordered the valve and will give mine a go once the bits get here.

Actually feel confident....

I'll post how I went.


Cheers,

Doug
 
The following users liked this post:
Jumpin' Jag Flash (11-27-2013)


Quick Reply: Changing my DCCV



All times are GMT -5. The time now is 06:14 PM.