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S-Type headlight problem cause?

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Old 02-21-2011, 12:32 AM
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Default S-Type headlight problem cause?

Hello everyone,
I've read a lot about the problems with the headlights/headlamps of the S-Type and also the fix but does anyone know what actually causes the problem? Is it just with the auto-leveling ones or on the manual ones too?
I inspected mine recently and found to my shock that the offside one was totally broken and wobbling around all over the place.
I'm surprised Jaguar didn't make a modification to these but it seems the problem is quite common.
So, if anyone knows what is causing them to break internally maybe there could be something done to prevent the problem happening in the first place?
(I was going to replace mine anyway because they are yellow from years of driving in the dusty conditions here).
 
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Old 02-21-2011, 01:02 AM
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Hi
there has been a lot of repair regarding the Head light. search the forum and i m sure you will find a tread by Brutal (very very helpful)

as for the Yellowing. it is a simple fix too... in US (i spend $30 to buy a sand paper and cleaning solution to have it clean)
if you search in Youtube ... search headlight restoration and watch the video.. i m sure you can do it in your country too.....

take care
 
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Old 02-21-2011, 02:11 AM
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Thanks Joseph but I don't want to repair the headlights and I am aware of Brutal's solution.
I just want to know what causes the problem. Maybe I can avoid it with my new headlights.
 
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Old 02-21-2011, 05:19 AM
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Originally Posted by Mr. Tony
Thanks Joseph but I don't want to repair the headlights and I am aware of Brutal's solution.
I just want to know what causes the problem. Maybe I can avoid it with my new headlights.
Unfortunately, the problem is in the design and construction of the leveling system. Jaguar never updated the design. Now that the S Type is out of production and most are drifting out of warranty, there won't be a solution. So, to be "brutal"... I'd have some screws ready, to repair the new ones when they inevitably fail.... Sorry to be negative...

To answer your other question, it was only on the "self leveling" units. I had standard halogen lights on my S Type, and there was no issue...
 
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Old 02-21-2011, 05:33 AM
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Aren't they made by (and probably designed by) Hella? So, would Jaguar have to push or pay Hella to come up with a fix? (It's not going to happen.)
 
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Old 02-21-2011, 08:04 AM
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Originally Posted by JOsworth
Unfortunately, the problem is in the design and construction of the leveling system. Jaguar never updated the design. Now that the S Type is out of production and most are drifting out of warranty, there won't be a solution. So, to be "brutal"... I'd have some screws ready, to repair the new ones when they inevitably fail.... Sorry to be negative...

To answer your other question, it was only on the "self leveling" units. I had standard halogen lights on my S Type, and there was no issue...
I only have the standard lights on mine but I still had the problem with one of the headlights. Brutal's fix solved the problem though.
 
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Old 02-21-2011, 08:20 AM
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If you look inside the housing you will see a chrome piece in the low and high beam side. The fault lies in that that piece is only held on at a few points and any bumps you hit or any potholes are gonna make that piece move which eventually is gonna cause it to break at the few points that mount it. There really is no way to prevent it other then dont drive it or some how redesign the mounting point within the headlight housing. Pretty much the fix Brutal came up with is really the best solution as they are already broken but the screw makes them work so you cant really break them again. Its not the leveling of the lights that breaks either as that will still work even if they are drooped. The problem is its pointed so far at the ground you dont see it auto level so you will assume thats what the problem is. If you see my video and how loose that chrome piece is and really look at it if you have the problem you will see what I'm talking about how fragile the mounting is. Its just a huge design flaw.
The halogens have a totally different internal structure which is why they dont have the problem.
 
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Old 02-21-2011, 11:48 AM
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Originally Posted by vance580
The fault lies in that that piece is only held on at a few points and any bumps you hit or any potholes are gonna make that piece move which eventually is gonna cause it to break at the few points that mount it.

Or....you could beat the Christmas rush and break it renewing the low-beam bulb...

If my daughter's 03 has self-levelers, I'm unaware of it. Still broke, though
 
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Old 02-21-2011, 01:41 PM
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The self leveler isnt what breaks its the actual housing within the lens. It is the chrome peice that holds the part that levels. If it doesnt have self levelers then is still has the projector housing bolted to the chrome piece. The chrome piece is what actually breaks so anything attached to it is gonna be affected cause once it breaks the bottom part drops causing the whole chrome piece to tilt which in turn causes the headlight bolted to the chrome piece to tilt pointing the headlight at the ground. So the self levelers really have nothing to do with it breaking. People just assume since its pointing at the ground its the self levelers. I'll try and get some pics so it will make a little more sense. I am a more visual person.
 
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Old 02-21-2011, 01:56 PM
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What causes the headlight to break internally????
(both halogen and hid's break, halogen less cause theres less internal weight) thats an easy answer .........plastic.

Seems the plastic that hella uses doesnt last as long as the plastic in landfills like 6 pack plastic holders
Its the plastic posts that break. there are about 4 inside and the ones that break first are the adjuster posts. when the rest break the whole thing really flops and at that point you can throw the light out. But once the screw repair is done it takes alot of the movement out and they last much longer than without
 
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Old 02-21-2011, 02:51 PM
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A big thank you to everyone for their input!
So would anyone recommend Brutal's screw fix as a pre-emptive solution to strengthen that silver thing mounting to possibly stop it from breaking and coming loose in the first place?
(This is a great forum, by the way.)
 
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Old 02-21-2011, 03:10 PM
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Originally Posted by Brutal
What causes the headlight to break internally????
(both halogen and hid's break, halogen less cause theres less internal weight) thats an easy answer .........plastic.

Seems the plastic that hella uses doesnt last as long as the plastic in landfills like 6 pack plastic holders
Its the plastic posts that break. there are about 4 inside and the ones that break first are the adjuster posts. when the rest break the whole thing really flops and at that point you can throw the light out. But once the screw repairs is dont it takes alot of the movement out and they last much longer that without
I guess I'm confused here. Are you suggesting that if we put the simple screw support in place before there's any failure then these things will last a whole lot longer?

Is there an operational diagram of these things somewhere? It's hard to tell what's going on when you're just looking at the front.
 
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Old 02-21-2011, 08:26 PM
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Originally Posted by Mr. Tony
Hello everyone,
I've read a lot about the problems with the headlights/headlamps of the S-Type and also the fix but does anyone know what actually causes the problem? Is it just with the auto-leveling ones or on the manual ones too?
I inspected mine recently and found to my shock that the offside one was totally broken and wobbling around all over the place.
I'm surprised Jaguar didn't make a modification to these but it seems the problem is quite common.
So, if anyone knows what is causing them to break internally maybe there could be something done to prevent the problem happening in the first place?
(I was going to replace mine anyway because they are yellow from years of driving in the dusty conditions here).
I say if it aint broke dont fix it. Crossing my fingers but haven't had any issues with mine yet (HIDs). You know how to fix them IF it does ever happen to you.

Don't buy new headlight housings, they are EXPENSIVE!!!!

Do this:

https://www.jaguarforums.com/forum/s...ad.php?t=42119
 
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Old 02-21-2011, 08:34 PM
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Yes I am saying to screw the light before it breaks. It provides support for the front and less strain on the actual plastic post inside.
Ide do a tutorial but after fixing the assemblies with screws I no longer have reason to take the Stypes apart. You dont even have to take off the car to fix. I have salvaged totally broken ones by using really long screws in the corners to pin the whole light asembly to the back of the housing. But like I said, when people have let them go to that point theyre pretty much junk. I can tell you that all the ones I ve ever repaired have never broken again, and ones I refurb and repair that arent broken, I screw those too so they wont break. Just remeber 2 things.
1. If its broken, the screw is you horizontal leveler now, screw in to raise the beam, screw out to lower
2. If your preemptive and you light is not broken, then adjust with the factory horizontal leveler, then screw the screw in till it just touches the head light assembly inside to provide forward support. If you ever need to adjust again, unscrew the screw to allow the factory adjuster to move the headlight, adjut and retighten the screw
 
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Old 02-21-2011, 08:48 PM
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Just screw it. LOL. Its so easy and you cant even see it. Once its in the rubber covers it and you would never even know there is a screw there. Video is in my channel in my sig if you need visual of Brutals fix.
 
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Old 02-22-2011, 08:04 AM
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Originally Posted by Brutal
Yes I am saying to screw the light before it breaks. It provides support for the front and less strain on the actual plastic post inside.
Ide do a tutorial but after fixing the assemblies with screws I no longer have reason to take the Stypes apart. You dont even have to take off the car to fix. I have salvaged totally broken ones by using really long screws in the corners to pin the whole light asembly to the back of the housing. But like I said, when people have let them go to that point theyre pretty much junk. I can tell you that all the ones I ve ever repaired have never broken again, and ones I refurb and repair that arent broken, I screw those too so they wont break. Just remeber 2 things.
1. If its broken, the screw is you horizontal leveler now, screw in to raise the beam, screw out to lower
2. If your preemptive and you light is not broken, then adjust with the factory horizontal leveler, then screw the screw in till it just touches the head light assembly inside to provide forward support. If you ever need to adjust again, unscrew the screw to allow the factory adjuster to move the headlight, adjut and retighten the screw

I'm going to screw my non broken headlight when I get home!.......If you see what I mean....
 
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Old 02-22-2011, 09:44 AM
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Originally Posted by ninja
I'm going to screw my non broken headlight when I get home!.......If you see what I mean....
NO I DONT WANT TO "SEE" THAT
 
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Old 02-23-2011, 12:39 AM
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what wrong with you people.... why doing preventive.... it not broken.. don't touch.... let it be....
and if broke.. then do the work... mean while.... use the extra time you have to wash and wax the car.....

enjoy...
 
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Old 02-23-2011, 07:50 AM
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Joseph, didnt you posts a thread on changing wheels? I don't understand, were your old wheels broken?
 
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Old 02-23-2011, 07:58 AM
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Brutal, can we do a Xenon to standard light conversion? And, if so, how much do you think that the equipment would cost?
 


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