ZF Pan and Sleeve change
#1
ZF Pan and Sleeve change
Well that was not fun!!!!!
Four dodgy axle stands, two jacks and a spirit level got her up just high enough.
Shattered two torx 27 bits (see pic) and had to fight everyone of the bolts out, some with a cold chisel and hammer!!!! One sheared... I have left it in until I can get up on a hoist and drill it out. I hope it does not matter too much!!
4.5 litres came out and 6 went in so I am happy with that. The colour of the old oil was a lot darker than I expected!
I hope not to have to that again too soon!!
Four dodgy axle stands, two jacks and a spirit level got her up just high enough.
Shattered two torx 27 bits (see pic) and had to fight everyone of the bolts out, some with a cold chisel and hammer!!!! One sheared... I have left it in until I can get up on a hoist and drill it out. I hope it does not matter too much!!
4.5 litres came out and 6 went in so I am happy with that. The colour of the old oil was a lot darker than I expected!
I hope not to have to that again too soon!!
Last edited by Donna; 05-10-2014 at 02:30 AM.
#2
#3
Yep, there is one sheared torx bolt to drill out and replace. It is along the long axis so I'm hoping I can wait until next week when I can get the use of a hoist...
There does not appear to be any leakage from that area but I don't want to take any chances. As high as I could get it in my shed, it was not high enough to wield the drill with any surety.
There does not appear to be any leakage from that area but I don't want to take any chances. As high as I could get it in my shed, it was not high enough to wield the drill with any surety.
#5
#7
I would guess about four hours actual work time.... Don't want to count two trips out to replace broken torx bits... Bought half a dozen second time out.
Only really tricky bit first time is getting the new sleeve in (thanks JTIS). Gotta be positioned just right or the locking strip won't lock. That locking strip look a little fragile and you don't want to force it!!!!
I reckon if everything went 'normal' the whole job could be done in about two hours, even including waiting for the fluid to warm up.
Good luck! Hope your experience is better than mine.
Only really tricky bit first time is getting the new sleeve in (thanks JTIS). Gotta be positioned just right or the locking strip won't lock. That locking strip look a little fragile and you don't want to force it!!!!
I reckon if everything went 'normal' the whole job could be done in about two hours, even including waiting for the fluid to warm up.
Good luck! Hope your experience is better than mine.
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campaign308 (05-10-2014)
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#8
#10
Hello,
Just removing the oilpan will indeed only get you 4.5 liters out of there.
But there is 10 liters in there.
I had flush the gearbox last Thursday, they used 12 liters to flush is.
They used the oilpipe at the cooler to do that, pumping fresh oil in, and dumping the old oil in a reservoir. They used a special machine for that.
regards,
Peter jan
Just removing the oilpan will indeed only get you 4.5 liters out of there.
But there is 10 liters in there.
I had flush the gearbox last Thursday, they used 12 liters to flush is.
They used the oilpipe at the cooler to do that, pumping fresh oil in, and dumping the old oil in a reservoir. They used a special machine for that.
regards,
Peter jan
#11
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#13
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Jumpin' Jag Flash (05-21-2014)
#14
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#15
#16
Jon, the Lifeguard 6 is really not that expensive if you get the kit from Klauss.
#17
#18
No problem, it is your car and your money after all. I won't mess with my ZF to save 8 bucks a litre. Considering this will never be done again before I part with the car. at 85000 now.
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