XJ XJ6 / XJ8 / XJR ( X350 & X358 ) 2003 - 2009

Door lock - "stuck" unlocked

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Old 01-02-2012, 09:34 PM
donch61's Avatar
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Default Door lock - "stuck" unlocked

Door lock - "stuck" unlocked
Recently the rear (LH) door lock recently jammed and cannot be locked, trying manually, key, or any other way available on my 2006 XJR.

Resolved this by removing the rear door actuator/latch, cleaning the latch and electrical connectors and using some WD40. Replaced the latch and it is working order.

I did not find a post on removing door panel and actuator... so here it is.

The DIY:
Tools needed: T25 torx, T30 torx, Phillips screwdriver, Standard screwdriver, torque wrench, blue loctite.

Time: 2 hours (I’m slow...)

Remove the door trim panel
Remove the screw cover and screw inside the door handle well.
Remove 2 screws under the arm rest
Remove 1 screw under door (underside of the door directly below the storage pocket
Remove the panel. It’s attached by 7 pressure clips inside the panel. Start at the top and pull the panel until it "pops", work your way around pulling and popping until the panel is loose.
Unclip and detach the door handle cable from the panel.
Disconnect electrical connector.
Set the panel aside
Remove the door weathershield (black plastic cover to interior door components)
Gently unclip the door wiring harness. 3 clips that can be pulled out.
Remove speaker wiring clip
Remove wiring diaphragm (right side above the speaker). Rubber part that the harness passes thru to interior of door.
Remove 13 T30 torx screws holding the weathershield. (Two of them are under screw covers)
Set the weathershield aside
Remove the door lock latch/actuator
Remove connecting rod retaining clip. inside the door upper left hand corner is the latch, find small rectangular white plastic clip that holds a rod that connects the exterior door handle , slide standard screw driver under the clip and gently pull up to release. The rod can be moved aside from the latch.
Remove 3 T30 torx screws that hold the latch into the door.
Remove the two electrical connectors from the latch
Remove the latch from the door (rotate about 180 degrees to get it out)
Inspect the latch and apply lube where needed.

Installation is the reverse of above. Use the loctite and torque 7nm on the 3 screws that hold the latch to the door.
 
The following 2 users liked this post by donch61:
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  #2  
Old 01-04-2012, 08:58 AM
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My rear door lock did the same some time back - did not work for me to clean and lubricate, still did not work - dealer replaced it at a cost of 520 - 400parts and 120labor -I have heard about the locks going bad before it is supposedly the micro switch that gives up I was told by dealer.
Thanks for the write up!
 
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