XJ XJ6 / XJ8 / XJR ( X350 & X358 ) 2003 - 2009

How to fabricate a Lower control arm bushing on 2004 XJ8

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  #1  
Old 04-24-2013, 09:59 PM
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Default How to fabricate a Lower control arm bushing on 2004 XJ8

i had a lower control arm bushing go bad on my xj8 a couple months ago and thought i sourced the right bushing to replace it. After my mechanic hammered it out i realized i did NOT have the correct part and the bushing is not even available in the US. I refused to buy a new arm for $600-$1000 so i came up with a better solution. I decided to make one out of polyurethane. After thinking on it for a day i went to a Skate shop and bought a set of spitfire wheels. The wheels are the HARDEST polyurethane available on the market so i was confident it would work. I then went to ace hardware to get everything else i needed. After the center of the wheel was drilled out i placed 2 steel sleeves through the middle to make the 1/2 inch bolt fit through snug. I had my mechanic machine the wheel down to 1 7/8 or 51mm so it could be pressed in tightly. The wheels are painted on the side so it was easy to know when to stop shaving it down. I told him that once you got down to the red paint to go ahead and try and press it in. On both sides of the homemade bushing i wedged in 4 brass washers so the spindle would fit snug against the lower control arm and have no play front/back. This modification was done a couple months ago on my car and i could not be more pleased with it. I saved myself several hundred dollars over buying a new lower control arm and i want to share my redneck ingenuity with the rest of you. Sorry o dont have more pictures but you get the idea with the information and pictures i have provided. And yes i'm also the guy who fitted V6 s-type coilovers to may car to replace the stock airbags. I'm all about saving money and getting things done
 
Attached Thumbnails How to fabricate a Lower control arm bushing on 2004 XJ8-img_20130424_171750.jpg   How to fabricate a Lower control arm bushing on 2004 XJ8-img_20130424_171801.jpg  
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Old 04-25-2013, 08:55 AM
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Default Nice idea!

Brilliant. Hope it lasts.
 
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Old 04-25-2013, 04:29 PM
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Is this the front or rear control arm (we call them wishbones in the UK) ?

Reason I ask, is because bushes are available for at least some of these parts. Maybe not yours !

Jaguar X350 Parts | Jaguar X350 Steering & Suspension | JustJagsUK.com

Steering-Suspension | Jaguar XJ - X350 - XJR | British Parts UK

UK suppliers, but they do ship to the USA.
 
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Old 04-25-2013, 10:31 PM
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its the rear lower wishbone -> spindle bushing. and yes there is a company in the UK that makes them but they are pricey and i could not wait that long since my car was up in the air and the old bushing hammered out when i realized i had the wrong size part. the cheapest lower control arm/wishbone i could find was $600 and the dealership sells them for 900-$1000. I spent about $40 on parts because i had to buy all 4 wheels from the skate shop. My mechanic was kind and charged me $100 labor
 
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Old 04-26-2013, 02:10 PM
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That's awesome!
 
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Old 04-26-2013, 03:56 PM
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I hope it goes well for you. I had both rear wishbones swapped out 2 years ago, and they cost £190, (plus our sales (VAT) tax of 17.5%).

BTW the sales tax is now 20% since GB Ltd went bust in 2008 !!
 
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Old 04-26-2013, 05:27 PM
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Well, if they would just get around to taxing the multi-nationals ....
 
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