How to fabricate a Lower control arm bushing on 2004 XJ8
#1
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i had a lower control arm bushing go bad on my xj8 a couple months ago and thought i sourced the right bushing to replace it. After my mechanic hammered it out i realized i did NOT have the correct part and the bushing is not even available in the US. I refused to buy a new arm for $600-$1000 so i came up with a better solution. I decided to make one out of polyurethane. After thinking on it for a day i went to a Skate shop and bought a set of spitfire wheels. The wheels are the HARDEST polyurethane available on the market so i was confident it would work. I then went to ace hardware to get everything else i needed. After the center of the wheel was drilled out i placed 2 steel sleeves through the middle to make the 1/2 inch bolt fit through snug. I had my mechanic machine the wheel down to 1 7/8 or 51mm so it could be pressed in tightly. The wheels are painted on the side so it was easy to know when to stop shaving it down. I told him that once you got down to the red paint to go ahead and try and press it in. On both sides of the homemade bushing i wedged in 4 brass washers so the spindle would fit snug against the lower control arm and have no play front/back. This modification was done a couple months ago on my car and i could not be more pleased with it. I saved myself several hundred dollars over buying a new lower control arm and i want to share my redneck ingenuity with the rest of you. Sorry o dont have more pictures but you get the idea with the information and pictures i have provided. And yes i'm also the guy who fitted V6 s-type coilovers to may car to replace the stock airbags. I'm all about saving money and getting things done
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#3
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Is this the front or rear control arm (we call them wishbones in the UK) ?
Reason I ask, is because bushes are available for at least some of these parts. Maybe not yours !
Jaguar X350 Parts | Jaguar X350 Steering & Suspension | JustJagsUK.com
Steering-Suspension | Jaguar XJ - X350 - XJR | British Parts UK
UK suppliers, but they do ship to the USA.
Reason I ask, is because bushes are available for at least some of these parts. Maybe not yours !
Jaguar X350 Parts | Jaguar X350 Steering & Suspension | JustJagsUK.com
Steering-Suspension | Jaguar XJ - X350 - XJR | British Parts UK
UK suppliers, but they do ship to the USA.
#4
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its the rear lower wishbone -> spindle bushing. and yes there is a company in the UK that makes them but they are pricey and i could not wait that long since my car was up in the air and the old bushing hammered out when i realized i had the wrong size part. the cheapest lower control arm/wishbone i could find was $600 and the dealership sells them for 900-$1000. I spent about $40 on parts because i had to buy all 4 wheels from the skate shop. My mechanic was kind and charged me $100 labor
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