Motor running rough & grinding noise - dealer stumped!
#21
when I turn on the A/C compressor, the motor runs rough and shakes along with a pulsing groaning/grinding noise. When I turn off the A/C button, after a few moments it goes away.
When I had a fairly low whining noise on my previous car, a Rover 75, I soon found out that the whine disappeared when I turned off the AC (climate control in my case). It then became easy to diagnose, because if the connection to the compressor clutch was disconnected, the whine never appeared with AC on or off. At that time, some very cheap, but brand new compressors came up on eBay, so I bought one and had it fitted, and.... no more whining !
Now here's the thing - the Technical Notes I have for the X350 describe the AC compressor as a "variable displacement" (clutchless) unit. There is still an electrical connection to the compressor, but the technology uses the variable swashplate pump principle.
As Brutal has said, getting the noise you describe when the AC is on and it disappearing when off ihas to be a very strong indicator of compressor failure. When turned on, the AC controller will command the compressor to output refrigerant liquid, and the swash-plate pump will be activated to provide the required output. When turned off the compressor is commanded to cease output and the swashplate pump will be set back to Nil.
When the compressor is producing output of refrigerant it will put a load on the engine, which is fed back to the ECU to compensate engine power as necessary.
This article describes the compressor in more detail
http://delphi.com/pdf/contact/brochu...ompressors.pdf
There is apparently a checking tool using electronics, which air con maintenance workshops should have.
http://www.compressortech.co.uk/down...A4_CLT1_06.pdf
Just using the "screwdriver stethoscope" test will point you in the right direction. You could also disconnect the electric plug at the compressor, then turn on the AC, and see if the trouble occurs or not. If it still does, it is not the compressor.
Have you taken the car to an air con specialist ?
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jahummer (12-01-2011)
#22
While there may be an issue with the compressor, I am still not convinced that is the issue I am describing here.
As I mentioned before, the vibration is worse towards the rear of the motor, perhaps a mount or transmission issue?
I tried something else today. I do not notice the roughness or noise while underway, however, for example if driving at 40 mph I gently apply the brakes, the vibration and roughness starts and continues even while I am stopped, as does the noise. If I shift to neutral, the noise continues and the roughness lessens but it is still there. Now if I do the exact same thing with the AC compressor turned off, none of those symptoms exist, for the most part. I say that because to clarify perhaps about 10% of the time everything operates normally and also, the amount of roughness is variable. And increasing RPMs while in neutral seems to make no difference either.
Hope that helps to getting closer to the root of the problem and a solution
As I mentioned before, the vibration is worse towards the rear of the motor, perhaps a mount or transmission issue?
I tried something else today. I do not notice the roughness or noise while underway, however, for example if driving at 40 mph I gently apply the brakes, the vibration and roughness starts and continues even while I am stopped, as does the noise. If I shift to neutral, the noise continues and the roughness lessens but it is still there. Now if I do the exact same thing with the AC compressor turned off, none of those symptoms exist, for the most part. I say that because to clarify perhaps about 10% of the time everything operates normally and also, the amount of roughness is variable. And increasing RPMs while in neutral seems to make no difference either.
Hope that helps to getting closer to the root of the problem and a solution
#25
Cheers,
#26
Go back to the beginning........tell us what was happening with the car when you first noticed this business. Had ANYTHING been done to the car recently, any maintenance, any impacts, big chuck holes, accessories added. Anything, no matter how seemingly insignificant could be important.
Cheers,
Cheers,
#29
Oh how I wish it were that simple. As the title of this thread suggests, there has been nothing for the dealer to go on. The CEL light would be something. If there was a leak, would not the dealer have been able to detect it?
#31
#32
#33
jahummer, I've been pondering this one for a few days, and I'm wondering about the possibility you may have a fractured or broken flexplate. I know from experience a fractured flexplate can be somewhat temperature sensitive and sort of come and go. The reluctor for the crankshaft speed sensor is on the flexplate, and irregular movement in a broken part can cause running irregularities and noise. Unfortunately the only sure way to determine this is to remove the transmission and look; although someone very good with an oscilloscope might be able to detect an issue in the crank sensor signal. That could be problematic though.
Might be worth discussing with your dealer guys, they have the car in front of them, we don't.
Good luck!
Might be worth discussing with your dealer guys, they have the car in front of them, we don't.
Good luck!
#34
jahummer, I've been pondering this one for a few days, and I'm wondering about the possibility you may have a fractured or broken flexplate. I know from experience a fractured flexplate can be somewhat temperature sensitive and sort of come and go. The reluctor for the crankshaft speed sensor is on the flexplate, and irregular movement in a broken part can cause running irregularities and noise. Unfortunately the only sure way to determine this is to remove the transmission and look; although someone very good with an oscilloscope might be able to detect an issue in the crank sensor signal. That could be problematic though.
Might be worth discussing with your dealer guys, they have the car in front of them, we don't.
Good luck!
Might be worth discussing with your dealer guys, they have the car in front of them, we don't.
Good luck!
#35
Mechanical quirks can be as strange as electrical quirks at times.
Last edited by xjrguy; 12-22-2011 at 10:53 AM.
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jahummer (12-24-2011)
#36
#38
#39
But I've been wrong before......