XJ XJ6 / XJR6 ( X300 ) 1995-1997

Black smoke

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Old 10-26-2022, 02:25 AM
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Default Black smoke

1995 XJR with 280K km. Newcastle. Australia.
Recently new to me, she is impressing me and driving me to distraction.
A deceased estate car, she had not been run for two years. (The odd tootle to the end of the country lane.)
When I initially drove her home she ran fine at partial throttle, but would shudder and shake at WOT.
New fuel, fuel filter, plugs. Cleaned out the oil from plug recesses. She ran better, but decided to test me by loosing all power and stopping. A tow truck ride home and I finally isolated the issue to be caused by stainless exhaust pipes working their way down the stainless headers, enough to allow leaks. O2 sensors not getting enough gasses and the ecu threw a wobbly.
Jacked the pipes back up on to headers and she would start but stall. I eventually got her to run by starting with MAF unplugged, then plugging it in. A few cycles of this and she started and idled consistently.
Now, a week or so on, she is over fueling. Start Up and a relatively nice idle, the odd miss here and there, but black smoke issuing from tail pipes.
Get her up to temp and she drives nicely, pulls hard under boost, but still black smoke at idle even after a 50km drive.
I cleaned the MAF with aerosol MAF cleaner. Visually checked for air leaks. There is a high pitched constant noise from rear of engine under intake.(Not compressor whine) Unsure if this is normal or not. (Could other XJR owners Chip in, please?)
The airbox was removed by PO. Pod filter. Air Intake temp sensor is bridged.
Is there a hard reset process for ecu? Should ecu learn/adjust on O2 sensor readings?
I have checked for corrosion on O2 heater circuits, at O2 plug and White connector (AP1?)
Unsure how old O2 sensors are, but they would have been renewed when staino pipes were put on.
The black smoke has only started since the pipes falling off debacle.
I have a OBDII reader, but no codes are showing and am unable to connect to lambda voltages.
Is there a recommendation for a reader that will connect with XJR?
Cheers.
 
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Old 10-26-2022, 10:57 AM
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The hard reset does not work for the engine ECU

The O2 sensors on the X300 are different in they generate a changing resistance to O2 content so they are feed 5 volts from the ECU and this 5 volts is modified

They are titanium-based technology and not the more common other

Your reader may not recognize this and default to the more common giving erroneous readings

With a ELM - 327 live data reader your short term fuel trim has a target value of 0 % ( in practice + or - 3 .0 % )

your MAF ( correct part ? ) probably will be the factor to getting there , the inlet air temp also plays a role and easier / cheaper to address

There is a manual calibration of the current Inlet air temp sensor to verify correct readings

See page 86 of the 801s Doc

The O2 sensor connectors can get easily crossed as both connectors fit on each other

Do you have 2 or 4 O2 sensors ?
 

Last edited by Parker 7; 10-26-2022 at 12:09 PM.
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Old 10-26-2022, 11:17 AM
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If you look at the O2 connectors on the car side 3 of the 4 wire colors are the same , the 4th wire color is different

There are some ground terminal studs to clean

Bosch # 13789 is a connector ready O2 sensor replacement that is much cheaper than OEM Denso , common available at the local auto parts store

The supercharged engine ECU is different ( maps ) and the part # can be found here

Genuine Electronic Control Module-4.0 Litre Supercharged (4.0 Litre Supercharged) For Jaguar Xj 1995 - 1997 (from 720125 To 812255) Classic | Jaguar Land Rover Classic Parts

The ECU has a external ground strap that must be installed

Check the ECU connectors for corrosion




 

Last edited by Parker 7; 10-26-2022 at 11:51 AM.
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Old 10-26-2022, 12:05 PM
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there is a vacuum line connection under the intake manifold that goes to the EVAP valve under the air filter housing

Mine was missing on M'Lady Penelope

this can be seen on page 60

www.jagrepair.com/images/Training Guides/801S - 2000.pdf

the throttle body throat has 2 water heater lines that can get confusing
 

Last edited by Parker 7; 10-26-2022 at 12:28 PM.
  #5  
Old 10-26-2022, 04:24 PM
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Originally Posted by Parker 7
The hard reset does not work for the engine ECU

The O2 sensors on the X300 are different in they generate a changing resistance to O2 content so they are feed 5 volts from the ECU and this 5 volts is modified

They are titanium-based technology and not the more common other

Your reader may not recognize this and default to the more common giving erroneous readings

With a ELM - 327 live data reader your short term fuel trim has a target value of 0 % ( in practice + or - 3 .0 % )

your MAF ( correct part ? ) probably will be the factor to getting there , the inlet air temp also plays a role and easier / cheaper to address

There is a manual calibration of the current Inlet air temp sensor to verify correct readings

See page 86 of the 801s Doc

The O2 sensor connectors can get easily crossed as both connectors fit on each other

Do you have 2 or 4 O2 sensors ?
There are two O2 sensors, on this vehicle. One has been marked with red electrical tape. So, I presume that the PO was aware of orientation and that they are how that were when I took possession.

I presume that the MAF is original, but will check the part number. I am aware that they are unique to XJR.

Forgive my ignorance, but I am not sure what 801s doc is. I will do a search.

Again, thank you for your time and consideration in sharing your knowledge.
 
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  #6  
Old 10-26-2022, 04:25 PM
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Originally Posted by Parker 7
there is a vacuum line connection under the intake manifold that goes to the EVAP valve under the air filter housing

Mine was missing on M'Lady Penelope

this can be seen on page 60

www.jagrepair.com/images/Training Guides/801S - 2000.pdf

the throttle body throat has 2 water heater lines that can get confusing
Ah. Excellent. You are so helpful.
Cheers.
 
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  #7  
Old 10-26-2022, 04:40 PM
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As long as the O2 sensors have been in the current connector hook up for a while they should have learned after a while the in-service performance parameters of each

If you swap them now the ECU will be off until it relearns the new installation configuration

The O2 sensor return wires to the ECU are shielded with a small ground post on the left and right side of the rear engine firewall , there will be many wires on each post

The large ground strap between the starter mount bolt and the car frame should have the mating surfaces cleaned
 

Last edited by Parker 7; 10-26-2022 at 04:48 PM.
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Old 10-26-2022, 08:37 PM
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Mulling over my experience so far, with this vehicle, I am wondering what effect I had on the ECU when I started engine with MAF unplugged.
When she broke down, she would crank, start but not idle. (Stall immediately after first fire).
Clutching at straws, I tried to start with MAF unplugged and she fired right up and idled.
Could I have somehow set new parameters, with the ECU reading O2 sensors that were not getting full gas flow, when I plugged MAF back in with engine running? ECU was reading very lean emissions (O2's not getting full gas flow) and has enriched mixture?
I might try to start with MAF unplugged again,(now that O2's are getting full gas flow) and see what happens.
 
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  #9  
Old 10-26-2022, 09:07 PM
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The expected range of MAF return signal to ECU is between 1.2 and under 5 volts dc ( this voltage value with the correct MAF is a way to verify and compare your engines performance to the SC AJ16 engines )

By unplugging the MAF sensor, you are at 0 which is out of range and rejected by the ECU

once it is rejected after a certain amount of time the ECU will use a default set of data maps and not optimal mode performance , this mode is different the ECU open /. close mode

Once the MAF value is in expected range the ECU will go back to optimal maps mode

This time delay is another variable of consideration complicating troubleshooting

The O2 sensors will not be used until the ECU is in closed loop mode ( 88 C engine coolant temp )

If you have the wrong MAF installed and at idle instead of the 1.2 volts it is reading, say 1,4 volts it will not be rejected....................................

So you have 2 open / closed loop ECU modes , and 2 default ECU maps modes during the point in time of your different observations

once the engine is shut off the O2 sensors may have cooled off and be too cold to read correctly even though your coolant temp can quickly recover to the 88 C

The heaters in the sensors must recover the O2 sensor operating temp

So you'll have to take a piece of paper and catalog yourchanging variables against observations

By the O2 sensors getting full gas flow would be more like the O2 sensor gas flow is not contaminated by unconsumed O2 being drawn into into the open exhaust system
 

Last edited by Parker 7; 10-26-2022 at 09:25 PM.
  #10  
Old 10-29-2022, 04:04 AM
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Going back to your original problem of poor performance at wide open throttle, remember that the XJR has a second fuel pump, as the main fuel pump cannot keep up with demand in wide open throttle conditions…..
 
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  #11  
Old 10-29-2022, 04:35 PM
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Originally Posted by countyjag
Going back to your original problem of poor performance at wide open throttle, remember that the XJR has a second fuel pump, as the main fuel pump cannot keep up with demand in wide open throttle conditions…..
I suspect that the initial drive experience, upon first picking up car, was a combination of factors.
The exhaust leaks probably caused the most problems, until they got so bad that she shut down.
Since finding and rectifying that problem, she has improved in her driveability remarkably.
Once warmed to temp she pulls like a steam train. Sport mode will hold her gears through the rev range and no hesitation or stumbling.
From this I conclude that the fuel delivery is up to par from both pumps.
The over fueling that I am experiencing is at idle.
I suspect the MAF to be the issue.
 
  #12  
Old 10-29-2022, 05:02 PM
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The supercharged MAF signal to the ECU is just DC voltage of 1.2 volts DC at the proper idle speed

On paper this is the same listed for the Lucas 20 AM sensor on the normally aspirated Jaguar AJ16 engine

The proper idle speed is on page 90

www.jagrepair.com/images/Training Guides/801S - 2000.pdf

If you're off by a little bit on this test point I have doubts the numbers between the supercharged and normally aspirated are the same with a little bit of blower at that low idle speed

Your MAF pin connector connections with the current sensor installed can be a miss match and this happens on the later Jaguar V8 putting in a replacement MAF sensor from reading

The center wire or Green / Pink should be the ECU return wire
 

Last edited by Parker 7; 10-29-2022 at 06:00 PM.
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  #13  
Old 10-29-2022, 06:14 PM
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Originally Posted by Parker 7
The supercharged MAF signal to the ECU is just DC voltage of 1.2 volts DC at the proper idle speed

On paper this is the same listed for the Lucas 20 AM sensor on the normally aspirated Jaguar AJ16 engine

The proper idle speed is on page 90

www.jagrepair.com/images/Training Guides/801S - 2000.pdf

If you're off by a little bit on this test point I have doubts the numbers between the supercharged and normally aspirated are the same with a little bit of blower at that low idle speed

Your MAF pin connector connections with the current sensor installed can be a miss match and this happens on the later Jaguar V8 putting in a replacement MAF sensor from reading

The center wire or Green / Pink should be the ECU return wire
Excellent. Thank you. This is the type of info that I need to start to determine if the MAF is the culprit.

On a side note, I have a OBDII reader that reads everything in my Subaru, but has a lot of "this function not available" when plugged into the Jag.
Is there a recommendation for a reader?
I am currently searching forum for a general consensus on what works.
Cheers.
 
  #14  
Old 10-29-2022, 07:33 PM
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ELM - 327 will be able to read live sensor data as a time graph as you drive around, and you can post the graph / file

They are on E - bay
 
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