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'97 VDP, US left hand drive. My power steering leak has gotten worse and I think it's time to replace the rack. I found fluid coming out of the flexible boot on the right side. It does not appear to be coming from the reservoir hoses. My question is whether this has a position sensor or not. Amazon has a unit from Detroit Axle, both with and without the servotronic sensor. Does anyone have experience with this company? Thanks
Yep, I used them for my last rack, and they were great. Most X300s have them, and I can almost guarantee that you have one if you have a VDP. You can actually see the sensor from the top of the engine bay on the driver's side. It's a little square box with a connector on top of the rack.
To know you have the speed servo attached to the rack you will have an amplifier located as a left wheel steering model behind the small wall panel by the drivers left foot , left A post / door hinge
See page 19 , it will be the lightly colored relay in front of relay # 1 and # 2 ( yours most likely not have these 2 relays as the front windshield electric gold film heater elements )
So that shim won't be on the old rack for a '97? I just reviewed the post where the guy manufactured his own. I have some red rubber gasket material but that would wear out quickly I'd imagine. It looks like someone on ebay in France has some for sale.
My rack arrives tomorrow. I did have the sensor. The leak is really bad now so just in time. I have to refill the reservoir every few days now.
Just as a sanity check:
Set wheels/steering wheel straight.
Remove tires.
Loosen the steering wheel mating bolt. ( I assume this is a set screw type of mating? It doesn't have a threaded hole to attach? Parker mentioned index marks. Is there something there that I should be looking for?)
Disconnect hydraulic fittings from old rack.
Disconnect tie rod ends.
Remove mounting brackets.
Center new rack
Count threads or somehow measure how far to install new tie rod ends to new rack.
Reinstall the way it came out. I haven't researched any torque specs but I would assume good mechanical practices are sufficient.
Any other tips or tricks to look out for would be appreciated. Thanks.
I would also perform a realignment to be safe. It could not hurt. I followed the procedure, but a couple of threads off could make a difference.
I got it installed over the last couple of days. Not too much trouble. The first issue was the right tire didn't want to come off. I kicked, hit it with a 10 lb dumbbell and various other tricks to get it off. Finally had to beat the inside of the tire at least a dozen times with a sledge hammer and if finally came off.
I disconnected the hydraulic lines and let them drain for a while but I should have cut the zip tie to let them dangle down because when I did later I got oil in my hair, lol.
I thought that I only had to loosen the bolt that compresses the coupling for the steering mechanism. It turns out there's a groove in the shaft that the bolt passes through, so the bolt has to be completely removed. Lining up the groove on reinstallation was a little bit of a challenge, but not too bad.
I almost forgot to reconnect the sensor cable. Luckily I had the old one sitting on the driveway floor so it prompted me to go reconnect it.
I ended up aligning it using the string and ruler method I saw on YouTube. I think I got it pretty good. Test drive was a success. No pulling to either side. I'll test it some more today. The tires only have about another 5-10K of life so I'll keep an eye on wear and maybe get a professional alignment done then.
Even though the source of my lead wasn't the reservoir hoses I decided to cut back the hoses an inch. This ended up being a hassle. The upper hose did not want to insert fully. I heated and got a little more insertion but not all the way, but is should be fine. After trimming the lower one ended up being a little too short to stay in the mounting bracket attached to the frame. So I used zip ties to secure it.
The handling seemed a little bit stiffer, but not bad at all. I only drove it a few miles at the end of the day yesterday. I'll get it out there today for a little break in. Hope this helps someone down the road. Total coast was a little over $300 for the rack from Detroit Axle (lifetime guarantee after shipping back the old one) and $35 for new tie rod ends.