XJ XJ6 / XJR6 ( X300 ) 1995-1997

XJR 95', No spark, No fuel.

Thread Tools
 
Search this Thread
 
  #1  
Old 08-12-2023, 02:17 PM
August-XJR's Avatar
Member
Thread Starter
Join Date: Mar 2021
Location: Öland
Posts: 39
Received 22 Likes on 21 Posts
Default XJR 95', No spark, No fuel.

Since buying my XJR 1995 I’ve been having an intermittent no-start issue. I concluded it was immobilized and made this forum post

After not being able to solve the immobilizer issue after much troubleshooting I decided to spend a lot of money on a reprogrammed ecu where the immobilizer function was disabled. The seller told me that as long as I got the car cranking, (which I currently get by probing ground to the pin in the bpm that makes CEL light up) it would start up with this ecu since it would not need a signal from the security module to start fueling.

Sadly this was not the case. I still have the same symptoms, No fuel (no 5-second prime when turning the key) and no spark (I have tried with starter gas and checked visually for a spark.). The fuel pump and relay works, and the spark plugs are all new. All ignition relays work.

I am now wondering if I have multiple faults, not just the immobilizer. I have already tried bypassing the inertia switch and swapped the cps to a new one. The tacho still does not go up when cranking which from what I read means the cps is not working, since I definitely have a working sensor which I've checked by measuring the resistance between the pins, could it be something else?

Worth noting is that I also have the gearbox caution light in the dash and my OBD2 reader shows me code p1791 which I think has to do with throttle position.

Very thankful for any help. The Jag is just collecting dust now which is a shame.

Best regards, August
 
  #2  
Old 08-12-2023, 02:51 PM
Parker 7's Avatar
Veteran Member
Join Date: Aug 2021
Location: Kansas City
Posts: 3,449
Received 986 Likes on 826 Posts
Default

There are 2 relays that must click closed to power the ECU

Right engine bay fuse box relay in the corner # 9

Large ECU control relay on the right side behind the headlights # 5

With the key in the run position remove the relay and you should feel in your finger clicking back to the open position

You have to feel them other than listen to them as others in the area will click

There are swapping options

Your second # 1 fuel pump back on is the CKPS seeing engine rotation by way of the ECU being powered

 

Last edited by Parker 7; 08-12-2023 at 02:59 PM.
The following users liked this post:
Mkii250 (08-13-2023)
  #3  
Old 08-13-2023, 08:31 AM
August-XJR's Avatar
Member
Thread Starter
Join Date: Mar 2021
Location: Öland
Posts: 39
Received 22 Likes on 21 Posts
Default

Thank you for your quick response!
The RH engine bay fuse box relay clicks. The larger #5 relay RH does not. I tried swapping it with wiper relay which definitely works, still does not click.
So the relay is not getting power.

I'm not quite sure what you meant by "Your second # 1 fuel pump back on is the CKPS seeing engine rotation by way of the ECU being powered", could you clarify?

 
The following users liked this post:
Parker 7 (08-13-2023)
  #4  
Old 08-13-2023, 09:41 AM
Parker 7's Avatar
Veteran Member
Join Date: Aug 2021
Location: Kansas City
Posts: 3,449
Received 986 Likes on 826 Posts
Default

The large # 5 relay not clicking is highly significant

The power sitting on your injectors come from here and to open the injectors the ECU provides a ground on the individual 6 wire

The relay has a control half and a power pass through path

The control half has a fuse X

Researching

 
  #5  
Old 08-13-2023, 10:45 AM
Parker 7's Avatar
Veteran Member
Join Date: Aug 2021
Location: Kansas City
Posts: 3,449
Received 986 Likes on 826 Posts
Default

Point 80 square ( relay control half ) is fuse # 6 ( hot at all times ) right engine bay fuse box

This control power passes through the Papa Indy 1 connector pin 6 just behind your right headlights ( subject of a TSB on corrosion )

We'll come back around to fuel pump if need be
 

Last edited by Parker 7; 08-13-2023 at 01:16 PM.
  #6  
Old 08-13-2023, 11:07 AM
Parker 7's Avatar
Veteran Member
Join Date: Aug 2021
Location: Kansas City
Posts: 3,449
Received 986 Likes on 826 Posts
  #7  
Old 08-14-2023, 03:48 AM
August-XJR's Avatar
Member
Thread Starter
Join Date: Mar 2021
Location: Öland
Posts: 39
Received 22 Likes on 21 Posts
Default

I have now checked the fuze and connector.
the fuze is fine. The connector does not look terrible, a bit of corosion but doesn't seem to be at the mentioned pin, i sprayed some electric cleaner and protectant and put it back. Whats the next troubleshooting step?



 
The following users liked this post:
Parker 7 (08-14-2023)
  #8  
Old 08-14-2023, 07:07 AM
Parker 7's Avatar
Veteran Member
Join Date: Aug 2021
Location: Kansas City
Posts: 3,449
Received 986 Likes on 826 Posts
Default

Put what you have back together and swap the small right engine bay fuse box relay for the left engine bay fuse box , this on the premise the small relay is getting the correct command and clicking closed but the power contacts inside are burnt and not conducting enough current to ultimately have the ECU to command the large # 9 relay closed

The small left engine bay fuse box relay only runs the car horn

I will get back today later for more Indepth information and checks

To get the engine running again in the short term place a jumper wire between socket 3 and 5 of the large # 9 relay socket but confirm is is the correct socket before hand by verifying the wire colors , The large relay sockets could have got mixed in position like on mine

Use heavy gauge wire with blade type wire ends for better connection

The auto parts store can help build up a jumper wire with the tool kit they keep behind the counter

You'll have to bring the key rotation to the starter position as normal for engine start

4 wire colors are .............

Socket 3 - Brown / Yellow , large wire

5 - Black / Light Green , large wire

2 - Brown / Orange , this is the one also in the Papa Indy 1 connector as socket # 6 and not 5 as earlier stated

1 - Brown / Purple

 

Last edited by Parker 7; 08-14-2023 at 07:36 AM.
  #9  
Old 08-16-2023, 04:25 AM
August-XJR's Avatar
Member
Thread Starter
Join Date: Mar 2021
Location: Öland
Posts: 39
Received 22 Likes on 21 Posts
Default

I've now tried swapping the enginebay fusebox relays. And I have also tried putting jumper wire between 3 and 5 on which I assume you mean the #5 relay from your earlier image. The wires match.

Still nothing happens when cranking.
 
The following users liked this post:
Parker 7 (08-16-2023)
  #10  
Old 08-16-2023, 10:30 AM
Parker 7's Avatar
Veteran Member
Join Date: Aug 2021
Location: Kansas City
Posts: 3,449
Received 986 Likes on 826 Posts
Default

Gotta get power through the large # 5 right ECU control relay

But jumpering it did not work

Never got the # 5 relay to click confirming correct closing command ?

Does the starting voltage sag below 11.4 volts on the instrument cluster during cranking ?

The gauge is very accurate



To directly power the # 1 fuel pump on jumper the relay on the same 3 to 5 , but the focus should be more on powering the engine ECU


 
  #11  
Old 08-16-2023, 02:40 PM
Parker 7's Avatar
Veteran Member
Join Date: Aug 2021
Location: Kansas City
Posts: 3,449
Received 986 Likes on 826 Posts
Default

The first power to the ECU is the right engine bay fuse box relay closing on key rotation

This puts power on fuse 10 , 12 , 14 , and 16 so check those to cover the bases

On the bottom surface of the fuse boxes is a ribbon connector attached to it you can check by removing the 2 mounting screws and flipping over

Once the 1st power is on the ECU , the ECU will command the large # 5 ECU control relay to close bringing power back into the ECU , power " sitting " on the injectors , and a few engine sensors

On the # 5 ECU control relay tug on the # 6 wire ( color Brown / Orange ) at the Papa Indy 1 connector and relay as corrosion can accure on the wire insertion side as well as the face that you inspected

These wires have an individual rubber seal plug to prevent water intrusion but ......




On my large # 5 ECU control relay the smaller control wire had it's insulation nicked for some reason and in practice if not protected can effect the relay closing

My game is tight
 

Last edited by Parker 7; 08-16-2023 at 03:05 PM.
  #12  
Old 08-20-2023, 06:43 AM
August-XJR's Avatar
Member
Thread Starter
Join Date: Mar 2021
Location: Öland
Posts: 39
Received 22 Likes on 21 Posts
Default

Today I checked fuse 10,12,14,16 they're all fine and have over 12,3V.

Then I started measuring the "brown orange" circuit. To my surprise pin 2 of the large #5 Relay had 12V+, which should close the relay switch, however, it does not click. But putting my jumper wire between 3 and 5 did no difference so I'm unsure what to check next.

The fuel pump still does not prime when turning the key, the pump is tested by jumping relay which works.

Regards to the voltage when cranking, the gauge in the clusters shows less than my voltage meter. The gauge shows way under eleven but when measuring directly on the battery it shows about 11.4-12V.

The cables in the connectors did not feel loose and I have not seen signs of corrosion.
 
  #13  
Old 08-20-2023, 09:11 AM
Parker 7's Avatar
Veteran Member
Join Date: Aug 2021
Location: Kansas City
Posts: 3,449
Received 986 Likes on 826 Posts
Default

To get the large relay # 5 ECU control relay to close the ECU provides a ground on socket # 1 allowing this relay's pulling coil control half to close allowing the other half to conduct the major power through the relay

But jumpering the power sockets 3 to 5 no help points to the smaller # 9 relay as the 1st power

Even though you have forced power to the high power side of the ECU the low power side of the ECU can still be missing

The smaller relay control half has power sitting on it as well from fuse Y and is provided a ground path through the ignition switch to car frame ground on pin 5 of the ignition switch connector near the barrel

If it comes to it the ignition switch removes from the key barrel so no new key needed





 

Last edited by Parker 7; 08-20-2023 at 01:43 PM.
  #14  
Old 08-20-2023, 02:46 PM
Parker 7's Avatar
Veteran Member
Join Date: Aug 2021
Location: Kansas City
Posts: 3,449
Received 986 Likes on 826 Posts
Default

I worded this post wrong before referencing the schematic.

The right engine bay fuse box relay is controled by a ground path through the ignition switch

It has control power sitting on socket # 2 and this control power passes through the inertia switch beforehand

So the inertia switch needs to be reset or jumoerd

The fuse for the control power of the right engine bay fuse box relay is # X
 

Last edited by Parker 7; 08-20-2023 at 02:52 PM.
  #15  
Old 09-09-2023, 07:28 AM
August-XJR's Avatar
Member
Thread Starter
Join Date: Mar 2021
Location: Öland
Posts: 39
Received 22 Likes on 21 Posts
Default

Hi again!
The inertia switch is jumpered.


still no fuel or spark. I will attach a video when I'm cranking. As you will see the tacho does not move up, Since the CPS is fine I'm thinking maybe something might be wrong with the wiring to and from the sensor.
You will also see the gearbox caution-light light up. I will also attach a screenshot of the DTC code that pops up.


 
Attached Files
File Type: mov
20230909_134326.mov (7.43 MB, 5 views)
The following users liked this post:
Parker 7 (09-09-2023)
  #16  
Old 09-09-2023, 07:55 AM
Parker 7's Avatar
Veteran Member
Join Date: Aug 2021
Location: Kansas City
Posts: 3,449
Received 986 Likes on 826 Posts
Default

The crankshaft position sensor will read about 1300 ohms resistance as a fundamental reading and you can read it from the ECU connector at socket Black 23 ( white wire ) and Black 26 ( orange wire ) which will test those 2 wire runs which have no splices


 

Last edited by Parker 7; 09-09-2023 at 09:11 AM.
  #17  
Old 09-11-2023, 08:35 AM
August-XJR's Avatar
Member
Thread Starter
Join Date: Mar 2021
Location: Öland
Posts: 39
Received 22 Likes on 21 Posts
Default

Now I have measured the resistance and it seems fine.. I still have symptoms of failing sensor but I guess it is something else.
 
The following users liked this post:
Parker 7 (09-11-2023)
  #18  
Old 09-11-2023, 08:58 AM
Parker 7's Avatar
Veteran Member
Join Date: Aug 2021
Location: Kansas City
Posts: 3,449
Received 986 Likes on 826 Posts
Default

Thinking , was the ECU connector clean and no missing 2 pinching tabs on the sockets
 
  #19  
Old 09-11-2023, 09:23 AM
Parker 7's Avatar
Veteran Member
Join Date: Aug 2021
Location: Kansas City
Posts: 3,449
Received 986 Likes on 826 Posts
Default

How did you verify you have no fuel and ignition ?

You may have placed your cylinders in a bore wash condition to resolve easily and get adequate compression for a start
 
  #20  
Old 09-11-2023, 10:28 AM
August-XJR's Avatar
Member
Thread Starter
Join Date: Mar 2021
Location: Öland
Posts: 39
Received 22 Likes on 21 Posts
Default

I have checked for spark visually and tried to start with starting gas. The fuel pump does not engage with ignition.
 
The following users liked this post:
Parker 7 (10-08-2023)


Quick Reply: XJR 95', No spark, No fuel.



All times are GMT -5. The time now is 10:29 AM.