XJ XJ8 / XJR ( X308 ) 1997 - 2003

'02 XJR Fuel Pump Replacement - Help with Parts and Tools to Buy List, Please

Thread Tools
 
Search this Thread
 
  #1  
Old 09-26-2012, 07:29 PM
beady's Avatar
Senior Member
Thread Starter
Join Date: Sep 2012
Location: Portsmouth, VA
Posts: 162
Received 15 Likes on 8 Posts
Default '02 XJR Fuel Pump Replacement - Help with Parts and Tools to Buy List, Please

Hi, it looks like both fuel pumps have died on my 2002 XJR w/ 125K miles. She's DOA in a parking lot about a mile from my house right now. I plan to have her towed back to my house tomorrow.

I would like to fix the car over the weekend (I'm an experienced hack mechanic, have all the normal hand and air tools on hand), but I need to get my parts and any specialty tools together ASAP. I have 3 children; a 5 year old, 3 year old, and a 3 month old baby. My time is severely limited to do research unfortunately. I would very much appreciate any part numbers, links to posts, etc that will help. I'm not asking to be spoonfed, but I just don't have several hours to surf looking for info right now, and I need the car up and running for next week.

What do I need besides 2 pumps, a new fuel filter, and a tool to undo the fuel line quick disconnects under the tank?

Any help is really appreciated,

Mike
 
  #2  
Old 09-26-2012, 07:32 PM
JimC64's Avatar
Veteran Member
Join Date: Nov 2006
Location: Glasgow, Scotland UK
Posts: 47,302
Received 9,009 Likes on 4,113 Posts
Default

Name:  car01.jpg
Views: 73
Size:  19.3 KB


C'mon guys, can we help a fellow Jag enthusiast out?
share the knowledge...
 
  #3  
Old 09-26-2012, 07:34 PM
Join Date: Oct 2007
Location: PHX some of the time
Posts: 117,321
Received 6,310 Likes on 5,497 Posts
  #4  
Old 09-26-2012, 07:36 PM
beady's Avatar
Senior Member
Thread Starter
Join Date: Sep 2012
Location: Portsmouth, VA
Posts: 162
Received 15 Likes on 8 Posts
Default

Originally Posted by Norri
Lol, just found that link and opened it in another tab and came back to see if anyone had answered here yet.

Thanks,

Mike
 
  #5  
Old 09-27-2012, 11:28 AM
SuperSport's Avatar
Senior Member
Join Date: Feb 2009
Location: California, USA
Posts: 629
Received 120 Likes on 69 Posts
Default

Do you know for sure that Both pumps are dead? I had one (Primary) die which left me stranded on the side of the road. I went to the trunk and swapped the wires which allowed me to drive home on the Secondary without paying the tow fee (wires found on top of the tank). I cut the wires and connected them with wire connectors. Patched, but saved me a couple hundred on a tow (45+ miles) in the middle of the night.
 
  #6  
Old 09-27-2012, 07:46 PM
beady's Avatar
Senior Member
Thread Starter
Join Date: Sep 2012
Location: Portsmouth, VA
Posts: 162
Received 15 Likes on 8 Posts
Default

Originally Posted by SuperSport
Do you know for sure that Both pumps are dead? I had one (Primary) die which left me stranded on the side of the road. I went to the trunk and swapped the wires which allowed me to drive home on the Secondary without paying the tow fee (wires found on top of the tank). I cut the wires and connected them with wire connectors. Patched, but saved me a couple hundred on a tow (45+ miles) in the middle of the night.
Well, the car died on Tuesday and would only start and idle for a couple seconds before stalling. You could hear the pump prime. I pulled the #1 pump relay, and the car started and ran fine with "restricted performance". Then yesterday it wouldn't start again, and this time I can't hear the pump prime, and it will barely hold an idle, super rough, just a hair above stalling. Won't rev.

I have towing coverage, and have it home on the garage now, no charge.

Will do a bit more troubleshooting tomorrow, but the symptoms indicate both pumps have failed to me.

Mike
 
  #7  
Old 09-27-2012, 07:56 PM
Gus's Avatar
Gus
Gus is offline
Veteran Member
Join Date: Jul 2008
Location: Berlin Md.
Posts: 11,341
Received 2,213 Likes on 1,702 Posts
Default

This is a procedure for a 2000 XK8 but it could give you a little guidance Link JagRepair.com - Jaguar Repair Information Resource The procedure is near the same. I hope this helps.
 
  #8  
Old 09-28-2012, 01:11 AM
SuperSport's Avatar
Senior Member
Join Date: Feb 2009
Location: California, USA
Posts: 629
Received 120 Likes on 69 Posts
Default

Yeah, I only mentioned the wire swap for getting off the road in an emergency. But, for sure, when you are in there, replace both. It's a decent job getting in there.

I did the replacement, and unfortunately, my primary died about a year later. So, for the past few months, I've been running on the swapped wired pump until I can get the strength to get back in there. Illness has slowed me down a bit... But, I'll get it asap.
 
  #9  
Old 09-28-2012, 04:17 AM
Sean B's Avatar
Veteran Member
Join Date: Oct 2008
Location: Sunny Southport UK
Posts: 4,775
Received 1,357 Likes on 1,068 Posts
Default

This is the type of disconnect tool that works, you need thin double jointed arms to get at them!
6 PC Air Conditioning/Fuel Line Disconnect Tool Set - Lisle on eBay!

It's ebay uk but I'm sure you'll find them locally. Avos has also fabricated a long version from plastic plumbing tube, heating/slitting and shaping to fit - If you do a search you should find it. It's a bit laborious but extremely satisfying when the car fires up.

Another way is to disconnect the filler tube and straps and rock the tank until you can get at the top door from inside the trunk, that is if you can't disconnect, just release the tube to the fuel filter and you *might* have enough wiggle room to get at the pumps without messing underneath, hope this helps
 
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
BrentGardner
XJ XJ6 / XJ8 / XJR ( X350 & X358 )
28
04-26-2024 03:08 AM
fast40driver
XJS ( X27 )
45
04-19-2024 07:24 AM
msdg137
XK8 / XKR ( X100 )
7
09-16-2015 06:24 AM
convincor
New Member Area - Intro a MUST
7
09-03-2015 08:03 PM
Calhale
XJ6 & XJ12 Series I, II & III
6
08-29-2015 10:39 AM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 


Quick Reply: '02 XJR Fuel Pump Replacement - Help with Parts and Tools to Buy List, Please



All times are GMT -5. The time now is 01:28 AM.