XJ XJ8 / XJR ( X308 ) 1997 - 2003

Brake light switch repaired

Thread Tools
 
Search this Thread
 
  #1  
Old 01-15-2023 | 01:45 PM
Amphicar770's Avatar
Thread Starter
|
Senior Member
Joined: Nov 2011
Posts: 259
Likes: 59
Default Brake light switch repaired

For the longest time, I would go into failsafe mode when using cruise control. Based on other posts I figured this is related to the brake light switch, but I did not want to spend $200 for a new one (rip off).

The other day I finally removed the switch which does require a bit of body contortions. The switch itself is a fairly simple mechanism. There is a spring, a miroswitch and a pcb board with about 6-8 wires attached. Not much to mechanically fail and, since my brake lights work, safe to assume the microswitch is good. That leaves a wonky electrical connection.

Although the solder joints all looked good, i resoldered each of them using a generous amount of flux. Took all of 5 minutes. Remove and install of the switch is the bulk of the time.

Sure enough, everything now works as it should. 5 minutes work beyond the R&R saved me $200.
 
  #2  
Old 01-16-2023 | 06:00 AM
RandyS's Avatar
Veteran Member
Joined: Apr 2014
Posts: 1,547
Likes: 456
From: TN
Default

Solder points do fail and especially so with a pcb that may experience some sort of flex in the course of normal operation.
None the less, we thank you for alerting us to the solution of the problem should others experience it.
 
  #3  
Old 01-16-2023 | 07:00 AM
Hooli's Avatar
Senior Member
Joined: Sep 2019
Posts: 616
Likes: 347
From: Doncaster, UK
Default

Handy to know as I've kept the failed switch from mine as I couldn't find anything wrong with it.
 
  #4  
Old 01-16-2023 | 08:10 AM
Quadcammer's Avatar
Senior Member
Joined: May 2022
Posts: 479
Likes: 185
From: Clifton, NJ
Default

Sweet, i have the same issue. Any tips on removing the switch? Thanks
 
  #5  
Old 01-16-2023 | 03:25 PM
Amphicar770's Avatar
Thread Starter
|
Senior Member
Joined: Nov 2011
Posts: 259
Likes: 59
Default

Originally Posted by Quadcammer
Sweet, i have the same issue. Any tips on removing the switch? Thanks
It is not technically difficult, no real tricks. Its more that after a certain age, getting at things under the dash is not as easy as it once was!

When you reinstall, just make sure pedal is making contact with switch. You should hear it click. If not, adjust ppsition accordingly.
 
  #6  
Old 01-23-2023 | 03:41 PM
Quadcammer's Avatar
Senior Member
Joined: May 2022
Posts: 479
Likes: 185
From: Clifton, NJ
Default

Just completed the same. Switch removal is not a huge deal. I took off the knee panel under the steering wheel (4 t27s) but that was likely unnecessary. One 7mm and 1 8mm to remove the single nut/bolt.

Reinstalling the switch is a bit more of a pain as you need to slot the tab onto a short stud. I laid under the dash to complete this.

Cleaned the switch and reflowed the solder joints. Lets see if that solves my problem
 
The following users liked this post:
motorcarman (01-23-2023)
  #7  
Old 01-23-2023 | 05:12 PM
RandyS's Avatar
Veteran Member
Joined: Apr 2014
Posts: 1,547
Likes: 456
From: TN
Default

Yes, it is not a terribly difficult job...for elastic-man. Even with the seat
all the way back, I feel like I am interviewing for a contortionist job.
 
  #8  
Old 01-23-2023 | 07:07 PM
motorcarman's Avatar
Joined: Dec 2009
Posts: 12,399
Likes: 8,361
From: Wise County,TX
Default

Just don't get 'cocky' until you have replaced a brake switch in an X100.(same switch, different bracket)
The sedan is tough but the XK is WAAAYYYYYYYYYYYY harder!
 
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
kstevusa
XK8 / XKR ( X100 )
9
01-24-2022 11:19 AM
rgp
XJS ( X27 )
13
12-12-2021 06:01 PM
yachtmanbuttson
XJ6 & XJ12 Series I, II & III
18
11-06-2019 05:33 AM
R3Wood
XK8 / XKR ( X100 )
23
06-10-2019 08:25 AM
02jagstype
XK8 / XKR ( X100 )
5
02-19-2016 04:06 PM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 


Quick Reply: Brake light switch repaired



All times are GMT -5. The time now is 05:00 PM.