XJ XJ8 / XJR ( X308 ) 1997 - 2003

Leaky Transmission Cooler Line - Can't Drive! Help!

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Old 05-12-2013, 01:45 PM
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Default Leaky Transmission Cooler Line - Can't Drive! Help!

Hi all, sorry if this has been covered in previous posts but I am new to the navigation of the forums here (actually new to everything) and I searched but maybe didn't search the right way. Anyway, this problem has gotten me down. I have a leaking transmission cooler line and I just can't see exactly where it is so I can fix it or (remove it and replace it), but do I know for sure it's above the front axle. I had the car jacked up but I can't see the tube. It seems like it's blocked by everything. I thought it would a good idea to jack the engine up to enable me to possibly see the tube better but now I can't find the bottom nuts for the motor mounts. Has anyone had this particular leaky tube (perhaps many people have had the same problem and can advise). Really don't want to spend $800 with a technician fixing what is probably a simple problem. I have already was given ZF transmission fluid for this project and I have installed the aftermarket custom transmission dipstick someone gave me as a gift to check fluid level as this leak started small and has gotten faster.

Thanks for any help any of you can give me.
 
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Old 05-12-2013, 04:13 PM
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The most common cause that I've seen is the cooler line and one of the PAS hoses chaffing. The metal-to-rubber crimp connection rubs a hole in the gearbox cooler line and leaks.

I have repaired a line for a customer by cleaning the cooler line with solvent and placing a 3 inch section of large diameter fuel line over the leak. I sliced the hose lengthwise and coated the inside with RTV. I used hose clamps to hold the hose section in place and allowed to dry.

I told the customer that I would not guaranty it to hold up but it was worth a try as an inexpensive solution.
It has been a few years and it still is not leaking. It was a small seep and there is not mush pressure so it might work if you can get to the leaking section.

The hose will also keep the line from chaffing and more damage.

Just a quick way that might work for you.

Replacing the line is the preferred method of repair but it is labor intensive.

bob gauff
 
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Old 05-12-2013, 07:38 PM
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Default Great tip! How do you see the tube??

Originally Posted by motorcarman
The most common cause that I've seen is the cooler line and one of the PAS hoses chaffing. The metal-to-rubber crimp connection rubs a hole in the gearbox cooler line and leaks.

I have repaired a line for a customer by cleaning the cooler line with solvent and placing a 3 inch section of large diameter fuel line over the leak. I sliced the hose lengthwise and coated the inside with RTV. I used hose clamps to hold the hose section in place and allowed to dry.

I told the customer that I would not guaranty it to hold up but it was worth a try as an inexpensive solution.
It has been a few years and it still is not leaking. It was a small seep and there is not mush pressure so it might work if you can get to the leaking section.

The hose will also keep the line from chaffing and more damage.

Just a quick way that might work for you.

Replacing the line is the preferred method of repair but it is labor intensive.

bob gauff
Dear Bob, that's an excellent tip! I will certainly give it a try. Anything to save some labor time and replacing the leaking section with some high quality fuel hose and hose clamps is nothing for me as a general matter. But the problem is that I think I may be peering in from the wrong angle or something. I can only see both ends of what I *think* is the culprit leaking tube. So I can't see the leaking section of it. Do you have any advice about how to see the section that's leaking, i.e., the rest of the tube? Perhaps jack up the engine? Or remove both wheels and jack up the engine?

I am laying on my back under the car -- would it be better to have my feet toward the rear of the car? I hate to be completely sandwiched under the car but I will do what I have to do if it's necessary.

Any and all help with this is appreciated.

Thanks,
Crank
 
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Old 05-12-2013, 08:26 PM
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Originally Posted by JagCrank
Dear Bob, that's an excellent tip! I will certainly give it a try. Anything to save some labor time and replacing the leaking section with some high quality fuel hose and hose clamps is nothing for me as a general matter. But the problem is that I think I may be peering in from the wrong angle or something. I can only see both ends of what I *think* is the culprit leaking tube. So I can't see the leaking section of it. Do you have any advice about how to see the section that's leaking, i.e., the rest of the tube? Perhaps jack up the engine? Or remove both wheels and jack up the engine?

I am laying on my back under the car -- would it be better to have my feet toward the rear of the car? I hate to be completely sandwiched under the car but I will do what I have to do if it's necessary.

Any and all help with this is appreciated.

Thanks,
Crank
If it helps anyone to advise me, I am attaching a diagram of what I think are the culprit tubes that I can't see from under the car. Should I just replace the center portions of both tubes with fuel hose, kind of working blindly just by "feel?"
 
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Old 05-12-2013, 08:38 PM
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Crank:
Youdiod not say you had a good pair of heavy duty jack stands, but if not, GET SOME. They are not too expensive and when used properly to support the car on the correct body points, it is completely safe to get under the car.
 
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Old 05-12-2013, 09:24 PM
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Originally Posted by sparkenzap
Crank:
Youdiod not say you had a good pair of heavy duty jack stands, but if not, GET SOME. They are not too expensive and when used properly to support the car on the correct body points, it is completely safe to get under the car.
+1

And always use a backup in case one fails.
 
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Old 05-12-2013, 09:27 PM
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I have no suggestion as to how to find the leak. I have 2 car lifts in my shop so I just walk around under the car.
I might have dropped the steering rack down or moved other components but I did not drop the subframe or lift the engine.

Sorry I don't remember exactly how I did it but it was repaired.

bob gauff
 
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