XJ XJ8 / XJR ( X308 ) 1997 - 2003

Procedure, changing lower balljoints

Thread Tools
 
Search this Thread
 
  #1  
Old 01-06-2016, 12:44 PM
Mark SF's Avatar
Veteran Member
Thread Starter
Join Date: Oct 2014
Location: SF bay area
Posts: 1,395
Received 420 Likes on 320 Posts
Default Procedure, changing lower balljoints

I need to change both front lower balljoints on the XJR.

Has anyone does this before? What procedure did you use?

Here is my plan :

Support under spring pan with a jack.
Remove the shock absorber which is also the limiter for the suspension travel.
Put my spring compressors on the spring, and snug them up. Just starting to tighten.
Lower the jack. The spring compressors should now be taught, holding the spring in compression.
Remove arms with spring pan.
Dismantle on the bench.
Press out balljoint.
Press in new one.

Bob's your uncle, eh?
 
  #2  
Old 01-06-2016, 06:36 PM
kyle04's Avatar
Senior Member
Join Date: May 2013
Location: uk
Posts: 225
Received 69 Likes on 59 Posts
Default

You will need the Jaguar spring compressor (the long threaded rod type) if you didn't know, if you plan on removing the lower arm first. Any other type of spring compressor will not work due to the curvature of the spring and the spring pan getting in the way.
Believe me its not at all recommended to take any chances with these springs.
There is a thread on here somewhere where a member did this job with the wishbone arm still on the car, using a large G-clamp type ball joint tool. I think he had to cut the threaded part down to accomodate the separator cup/socket using the tool.

Heres the link :

https://www.jaguarforums.com/forum/x...l-joint-78634/

I've changed lower ball joints using this tool (and a large vice), but with a scrap set already dissassembled, it was no easy job. If you have a press and the cups/sockets so much the better....
 

Last edited by kyle04; 01-06-2016 at 07:16 PM.
The following 2 users liked this post by kyle04:
Don B (01-06-2016), rocklandjag (01-06-2016)
  #3  
Old 01-06-2016, 07:26 PM
rocklandjag's Avatar
Senior Member
Join Date: Nov 2009
Location: New York state
Posts: 753
Received 217 Likes on 156 Posts
Default

Very good advice from Kyle04. DO NOT (wow capitals) try to remove the spring without the spring compressor made for this car. Several posts detail how to make your own if you want to go that route.

You can replace the lower ball joint in place with the C clamp mentioned. This is what I did and it is so much safer than removing the spring and lower arms. You will need the ball joint remover C clamp, a grinder, and a variety of sleeves/cups to fit around the ball joint. The link that Kyle04 posted shows what you need.

I have worked on many cars and have never been faced (literally) with anything as scary as the bent front springs on this car. Read the post about the spring that shot through a guy's sheetrock ceiling when it released without warning.

Mark, you provide a lot of helpful advice to others on the forum. I am trying to return the favor here. Don't mess with the front springs without the correct spring compressor.
 

Last edited by rocklandjag; 01-07-2016 at 09:46 AM.
The following users liked this post:
Don B (01-06-2016)
  #4  
Old 01-07-2016, 02:01 PM
Mark SF's Avatar
Veteran Member
Thread Starter
Join Date: Oct 2014
Location: SF bay area
Posts: 1,395
Received 420 Likes on 320 Posts
Default

Thanks for the tips. Right now I'm planning to try it in-situ, with a C clamp, and if that doesn't work out, I'll make a replica of the Jaguar tool.
 
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
al_roethlisberger
XJ XJ6 / XJR6 ( X300 )
19
06-27-2023 12:17 PM
Evan Trinh
XJ XJ6 / XJ8 / XJR ( X350 & X358 )
4
01-22-2016 10:53 AM
Jphil
XJS ( X27 )
11
01-12-2016 09:30 AM
gthawk1
XJS ( X27 )
3
01-06-2016 11:03 AM
Mundrwood
MKI / MKII S type 240 340 & Daimler
1
01-04-2016 06:17 AM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 


Quick Reply: Procedure, changing lower balljoints



All times are GMT -5. The time now is 08:00 AM.