XJ40 ( XJ81 ) 1986 - 1994

Power steering pump, adapterand driving gear

Thread Tools
 
Search this Thread
 
  #1  
Old 08-01-2019, 09:24 PM
Roger95's Avatar
Senior Member
Thread Starter
Join Date: Jul 2010
Location: TampaBay
Posts: 883
Received 232 Likes on 167 Posts
Default Power steering pump, adapterand driving gear

Hi,
The P/S pump in my '90 Majestic started growling today, so at 30 years and a 106K miles it's time for new.
I have a used setup on it's way, which I'll install in my car.
However I would like to install a reman pump on my original adapter and looking at the assembly it surely isn't complex.
My question, what kind of puller did you use to pull the driving gear off of the pump shaft?
Or did you press the pump shaft out using a bolt and press?
 
  #2  
Old 08-02-2019, 03:59 AM
sanchez's Avatar
Veteran Member
Join Date: Jun 2015
Location: Florida
Posts: 1,339
Likes: 0
Received 589 Likes on 359 Posts
Default

I bought a Harbor Freight bearing puller and modified it to pull the drive dog out.
I cut a bolt and threaded it into the shaft to have something to push against.
I drilled two 1/4" holes as shown in picture and inserted two grade 8 bolts.
Using a piece of metal bent at 90 degrees, I used some crazy glue to hold a nut under the drive dog slot and threaded the bolt into the nut on both sides.
I then tightened the top nut to lock the bolt to the drive dog.
I then threaded in the puller shaft and tightened the shaft down on the cut bolt I had previously threaded into the shaft.
I inserted a bolt into one of the holes in the aluminum adapter and jammed a 3/4" wrench to lock the nut on the puller shaft.
The cross piece started to bend so I made 2 supports to prevent it from bending.
After about 10 turns the drive dog came out.
 
The following users liked this post:
motorcarman (08-04-2019)
  #3  
Old 08-02-2019, 10:11 AM
Roger95's Avatar
Senior Member
Thread Starter
Join Date: Jul 2010
Location: TampaBay
Posts: 883
Received 232 Likes on 167 Posts
Default

Great idea, thank you.
I have several pullers in my toolbox and I' give it a try!
 
  #4  
Old 08-04-2019, 04:55 PM
Join Date: Dec 2009
Location: Wise County,TX
Posts: 12,310
Received 8,263 Likes on 4,983 Posts
Default

This TSB describes the type tool Jaguar issued to Franchise Dealers for the AJ16.
The XJ40 AJ6 is very similar.
 
Attached Files
File Type: pdf
10-04 PAS Pump tool.pdf (133.3 KB, 94 views)
The following 2 users liked this post by motorcarman:
Don B (08-04-2019), Lawrence (08-04-2019)
  #5  
Old 08-04-2019, 10:01 PM
Roger95's Avatar
Senior Member
Thread Starter
Join Date: Jul 2010
Location: TampaBay
Posts: 883
Received 232 Likes on 167 Posts
Default

Thank you motorcarman!
 
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Jacob67
XK8 / XKR ( X100 )
5
04-20-2019 06:17 PM
sunchip
XJ6 & XJ12 Series I, II & III
9
01-28-2015 08:21 AM
MarcB
XK8 / XKR ( X100 )
7
01-16-2012 10:29 AM
estunum
XJ40 ( XJ81 )
2
06-28-2010 02:25 PM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 


Quick Reply: Power steering pump, adapterand driving gear



All times are GMT -5. The time now is 12:59 AM.