XJ6 & XJ12 Series I, II & III 1968-1992

Testing Temp Gage Sender

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  #1  
Old 12-16-2015 | 05:33 PM
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Default Testing Temp Gage Sender

Today my coolant gage on the '77 XJ12 all of a sudden dropped down to the cool end. Is there a simple, quick way to check the sender?
 
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Old 12-16-2015 | 06:05 PM
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I would remove the wire, earth that wire with the Ign ON, and the dash gauge should go full scale.

This eliminates the MOST common issue, as in the wire and the crimping at the connector.

The sender itself rarely fails, unless it gets clobbered by something and broken.

For $6 (its been a while since I needed one) I would replace the sender. Nothing special about it, same as a lot of period cars, Triumph, Rover, MG, etc etc.
 
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Old 12-16-2015 | 09:40 PM
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I don't have it handy, but you can test the resistance pretty easy based on the specs in the service manual. I can look them up if you don't have access. Mine was acting odd, however, I agree with the above to just replace it. I did the temp sensor for the fuel injection at the same time.
 
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Old 02-29-2024 | 03:33 AM
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What wire do you ground ? There are 2 at my sensor. I want to see if gauge is functioning..
 
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Old 02-29-2024 | 09:49 AM
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Originally Posted by Jeffkrell
What wire do you ground ? There are 2 at my sensor. I want to see if gauge is functioning..
What car do you have?

On the oldie Jags the temp sensor for the dashboard gauge has one wire.

There are other temp sensors for other purposes which are multi-wire

Cheers
DD
 
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Old 02-29-2024 | 11:08 AM
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Oh sorry, 1977 v12 euro spec.
on the right bank I see the sensor it has 2 wires.
i want to test the temp gauge so I guess I can ground any of the temp sensor wires and the gauge should go full hot ? I don’t want to mess up my gauge if I do something wrong…
thanks



 
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Old 03-02-2024 | 02:35 AM
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Bosch coolant temperature sensors 0280130014 are not available…
 
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Old 03-02-2024 | 09:44 AM
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In your picture I see [what appears to be] a single wire sensor with a green wire, located on the RH water rail. The wire is probably green/blue, actually.

That looks like the sensor for the dashboard gauge.

If you ground that wire with the key on the gauge should go to max reading

Cheers
DD
 
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Old 03-02-2024 | 12:17 PM
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Hard to tell in pic, but there are 2 wires…. I guess I’ll connect the 2 wires to bypass the sensor (low resistance) sending a hot engine signal to the gauge. I don’t know if a pure bypass will burn up the gauge. It is a bit corroded so I’ll clean it up today and redo the connections.
 

Last edited by Jeffkrell; 03-02-2024 at 12:22 PM.
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Old 03-02-2024 | 01:35 PM
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I've been studying the 70s vintage parts catalogs. In the illustrations both a single-wire and double-wire sender are shown, depending on spec/market/engine number.

I don't know how the double-wire circuit works; it's not what I'm accustomed to seeing for the dashboard gauge. Maybe someone else knows or has a 70s vintage wiring diagram?

Is there a single-wire water temp sensor on the left side of the engine, by chance? If so, what is the wire color?



Cheers
DD
 
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Old 03-02-2024 | 05:54 PM
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So it’s definitely 2 wires. I guess one is the ground. Uses a wire for ground instead of block. Plug was corroded. I cleaned and replaced the first 3 in of wires.
the issue is no power to the plug…. So I need to trace it to its source.
 
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Old 03-02-2024 | 06:09 PM
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The sender I marked in red should be the sender for the dash gauge. As Doug says, the wire should be green with a blue stripe. The 2 wire sender is probably the temp sender for the EFI system.




 
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Old 03-02-2024 | 07:32 PM
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Originally Posted by Jeffkrell
So it’s definitely 2 wires. I guess one is the ground. Uses a wire for ground instead of block. Plug was corroded. I cleaned and replaced the first 3 in of wires.
the issue is no power to the plug…. So I need to trace it to its source.
For the temp gauge sender there is no power to the plug in the sense of "+" voltage. It's just a variable resistance to ground.

I'm not really convinced your on the right track with this two wire sensor but I'm not familiar with the early wiring configurations so I'm not on solid footing to actually assert otherwise

Cheers
DD
 
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Old 03-02-2024 | 10:08 PM
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Originally Posted by Doug
. Maybe someone else knows or has a 70s vintage wiring diagram?
I have the Series 2 XJ12 wiring diagram, it shows a single green/blue wire to the dash gauge from the sender.
 
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Old 03-03-2024 | 07:16 PM
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Ok. Now that I focused on the correct sensor the gauge works on the bypass test. So the sensor is bad. Bought 2 DAC2583.
2 for later modification to have 2 sensors on one gauge, switched. (A and B bank)
 
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