XJS ( X27 ) 1975 - 1996 3.6 4.0 5.3 6.0

Interest in Reproduction Headliner Board/Biscuit

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  #61  
Old 02-05-2013, 09:24 PM
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Originally Posted by JagZilla
BUMP!

Spyhunter2k, You got a progress report for us?
I second this
 
  #62  
Old 02-06-2013, 11:50 AM
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Removing the existing material from the front/underside took the top layer of fiberglass with it in large patches. After soaking the surface in resin to create a shell, I've spent several hours filling in the depressed areas to get them level again. I've applied and sanded two fills over the entire surface, and probably have two more before the surface is in good enough condition to mold—probably about 6 good hours.

My last two weekeends were too busy to work on it, and it's been too cold lately to work on it at night. I should be able to work on it for a couple hours this weekend, though, maybe more. I'll post a pic by the weekend of the progress.
 
  #63  
Old 02-07-2013, 07:59 AM
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I appreciate your persistence.
This is a long-overlooked, and much needed item for those of us in the US.
 
  #64  
Old 02-07-2013, 04:24 PM
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Originally Posted by JagZilla
I appreciate your persistence.
This is a long-overlooked, and much needed item for those of us in the US.
Absolutely agree! Now I just need to find a source for the side and trim pieces, the whole thing was removed from my car.

Thanks for doing this man!

Marty......................
 
  #65  
Old 02-08-2013, 07:38 AM
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Originally Posted by Spyhunter2k
I bought a new headliner board/biscuit off Ebay. It's in really good shape, but before I install it I thought I'd see if there was any/enough interest to go through the time/expense of taking a mold of it and reproducing copies in fiberglass.

At present, repro headliner biscuits are available from the UK only for around $250, but the shipping is also around $250, so around $500 out the door. I would probably charge $225 myself and use greyhound freight to ship, which should be no more than about $75, so about $300 out the door instead of $500 from the UK.

If no one's interested, that's fine. It's just a shame to have this thing here in such nice condition, a bunch of molding supplies nearby, and know there's no one in the US making these right now. But I'd need a few people right off the bat to want one to be worth the expense of making a mold, not to mention the large amount of space the mold will take up in my garage...
I'm sure I am a day or two, or year or two too late to reply to this. I would be interested. My headliner in my 95 is falling down bad, it's stained, and it appears that the person I bought the car from tried to put it back up with a spray can of adhesive..... poor job of it too.
 
  #66  
Old 02-08-2013, 10:03 PM
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Originally Posted by NtAFord
I'm sure I am a day or two, or year or two too late to reply to this. I would be interested. My headliner in my 95 is falling down bad, it's stained, and it appears that the person I bought the car from tried to put it back up with a spray can of adhesive..... poor job of it too.
Do you know for sure that the pre-facelift headliner boards fits facelift cars? Incidentally, that's how mine was secured. Someone had spray-glued the d@mn thing to the inside roof of the car.
 
  #67  
Old 02-08-2013, 10:06 PM
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Originally Posted by JagZilla
I appreciate your persistence.
This is a long-overlooked, and much needed item for those of us in the US.
Originally Posted by MartySchwartz
Absolutely agree!...Thanks for doing this man!
Thanks for the support. It has taken longer than I planned but I'll keep plugging along.
 
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  #68  
Old 02-21-2013, 03:45 PM
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Bump
 
  #69  
Old 02-22-2013, 05:34 AM
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Originally Posted by Spyhunter2k
Do you know for sure that the pre-facelift headliner boards fits facelift cars? Incidentally, that's how mine was secured. Someone had spray-glued the d@mn thing to the inside roof of the car.
Going to bite the bullet and take it to an auto apholstry shop. They told me it would be 450 for them to replace the whole headliner.
 
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Old 02-22-2013, 09:42 AM
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Still surfacing the underside. I underestimated how much fill work would be necessary to smooth out the rough surface left by the removal of the original material. Will be working on it this weekend.
 
  #71  
Old 02-22-2013, 10:41 AM
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Actually starting production of the fiberglass headliner in just under 60 days. As an XJS addict I am working on reproducing several parts. Just started production of the front spoiler, OEM replica down to slide joints and all markings. Next is the headlight trim with chrome being done by an OEM supplier to the automotive industry. After that the tail lights and fog lamp covers.
 
  #72  
Old 02-23-2013, 11:07 AM
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Originally Posted by Spyhunter2k
Thanks for the support. It has taken longer than I planned but I'll keep plugging along.
Oh, I believe it. My boat is in the yard for a 4-5 week job. We are just starting month 5 now so I completely understand.

Marty.......................
 
  #73  
Old 02-24-2013, 08:12 AM
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Yeah, agree on that. Had my boat nearly 2 years now and still don't have a working toilet so can only motor around in reach of a bank side pub. Shame.
 
  #74  
Old 02-25-2013, 01:40 PM
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Originally Posted by MartySchwartz
Oh, I believe it. My boat is in the yard for a 4-5 week job. We are just starting month 5 now so I completely understand.

Marty.......................
Worked on it for about 4 hours yesterday afternoon and made significant progress. Hope to work on it more tonight. Surfacing is about 75% done at this point. Needs another 5-6 hours or so and should be ready to mold.
 
  #75  
Old 03-13-2013, 08:39 PM
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Bump
 
  #76  
Old 03-13-2013, 09:17 PM
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I'd be definetely intrested in a new headboard for my 86 XJS. I have no headboard at the moment
 
  #77  
Old 03-13-2013, 09:19 PM
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I would be intrested in a new headliner for my 86 XJS. currently don't have one.
 
  #78  
Old 03-14-2013, 03:58 PM
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Originally Posted by Spyhunter2k
Worked on it for about 4 hours yesterday afternoon and made significant progress. Hope to work on it more tonight. Surfacing is about 75% done at this point. Needs another 5-6 hours or so and should be ready to mold.

OOOooooooo, starting to get itchy feeling (one of anticipation, not fiberglass....;-). Anyway, how goes the battle? I'm ready to send some $$$$ as soon as you tell me when.

Marty.........................
 
  #79  
Old 03-15-2013, 08:09 AM
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I'm hoping to finish the filling this weekend to have the base board ready to mold. It's supposed to reach the low 80s—perfect for body work and fiberglass. I'll try to post a pic tonight of where it is right now.
 
  #80  
Old 03-17-2013, 08:56 AM
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I was was wondering if you decided to make and sell a fiberglass headliner biscuit?

Thanks!
 


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