XJS ( X27 ) 1975 - 1996 3.6 4.0 5.3 6.0

Measuring Fuel Pressure on 1992 XJS

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Old 09-08-2023, 01:37 AM
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Default Measuring Fuel Pressure on 1992 XJS

Hi forum, i want to keep an eye on the fuel pressure on my xjs, since its a facelift xjs with all fuel connectors to be some kind of unique style with olive seals it quite hard to just slap gauge in.

What im thinking - to cut the return fuel line in half and put 3/8 T-Fitting with clamps and 1/8 27 NPT for gauge
or also i thought, can i cut it and put AN6 T-fitting with 1/8 NPT, but question is what size feed and return lines are, can i put AN6 fitting on the ends?

if there any easier way, please let me know, all this fuel hoses are N/A and i dont want to screw things up.
 
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Old 09-10-2023, 01:37 PM
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The return line does not have the injector pressure in it. Take the fuel rail off and have a Schrader valve silver soldered into it.
 

Last edited by kansanbrit; 09-10-2023 at 01:39 PM.
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Old 09-11-2023, 02:37 AM
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Originally Posted by kansanbrit
The return line does not have the injector pressure in it. Take the fuel rail off and have a Schrader valve silver soldered into it.
thanks, but i really would prefer not to do it, im not very good with soldering and taking rail out on my xjs is real PIA
 
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Old 09-11-2023, 07:19 AM
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Originally Posted by mouserider
thanks, but i really would prefer not to do it, im not very good with soldering and taking rail out on my xjs is real PIA
FYI solder and silver solder are two very different things.
 
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Old 09-11-2023, 09:10 AM
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Originally Posted by kansanbrit
FYI solder and silver solder are two very different things.
Can you recommend a schrader valve to silver solder on? I might take this project up. Most of the ones I see are brass type with orings?
 
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Old 09-12-2023, 08:42 AM
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Originally Posted by Vee
Can you recommend a schrader valve to silver solder on? I might take this project up. Most of the ones I see are brass type with orings?
I would use something like this.

Amazon Amazon

Maybe you can get a used rail on Ebay and modify that one then swap over. Remember to get rid of all fumes before using a torch on the rail !
 

Last edited by kansanbrit; 09-12-2023 at 08:45 AM.
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Old 09-12-2023, 01:09 PM
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Yeah, that's what I was looking at, but those threads basically are the only thing creating the seal, and they have to bite into a relatively thin piece of metal. I would have to be threaded into the flat end of the tube?
 
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Old 09-12-2023, 04:37 PM
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Originally Posted by Vee
Yeah, that's what I was looking at, but those threads basically are the only thing creating the seal, and they have to bite into a relatively thin piece of metal. I would have to be threaded into the flat end of the tube?
You don't use the threads, drill a clearance hole and silver solder in position.
 
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Old 09-13-2023, 11:42 PM
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On my ‘92, After replacing the plain rubber portion of the fuel lines, I cut it and put in an inline gauge with a couple of fuel injector clamps. Nothing fancy. Can’t remember if I put it on the supply or the return. I guess you could put it in one of the crossover hoses. It registers about 30 pounds where I put it.
 

Last edited by Jagsandmgs; 09-13-2023 at 11:47 PM.
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Old 09-27-2023, 07:18 PM
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Is there any reason you couldn’t do it here?
 
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Old 09-27-2023, 08:03 PM
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1992 doesn’t have that hose there.
 
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Old 09-27-2023, 08:07 PM
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I have it on inlet, if I did it again it’d go on crossover (finger in photo)
 
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