XJS ( X27 ) 1975 - 1996 3.6 4.0 5.3 6.0

Throttle return spring

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  #1  
Old 08-05-2023 | 09:25 AM
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Default Throttle return spring

Dear cat friends,
my 96 4.0L (AJ16 engine) has a return spring fitted to the end of the throttle cable, see attached photo. This spring is a bit old and I am thinking of replacing it. According to the parts catalogue it has the part number EAC8616, but I read in another forum that the spring was not always fitted.
Hence the questions: Do I need it at all or does anyone have any tips for a suitable spring? The spring doesn't necessarily have to be the original part (would be desirable, of course, but I haven't found it anywhere!), length, mounting and spring force are the decisive parameters.
Cheers from Europe


Andreas
 
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  #2  
Old 08-05-2023 | 10:39 AM
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You don't need that spring. Sometimes used when your throttle body is dirty and sticky, and the throttle doesn't go all the way back.



 
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  #3  
Old 08-05-2023 | 10:44 AM
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Andreas,

You'll probably get better results, doing the Jaguar technical bulletin mod that was recommended. That was to put an extra turn on the spring on the shaft of the throttle capstan. Easy to get to, I did it to help a slight return hesitation I had on my AJ16.

Cheers

Paul
 
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  #4  
Old 08-05-2023 | 10:58 AM
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Paul,
do you have this TBT or a link to it?
Thanks
Andreas
 
  #5  
Old 08-05-2023 | 11:18 AM
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The AJ6 was fitted with that, not the AJ16.(I did 'retro-fit' that spring to a few cars)
 
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Old 08-05-2023 | 01:50 PM
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Andreas,

I can't remember where I first read about the extra turn of the spring. I've searched through the TSBs but can't find one that suggests that. However, I did find the TSB which explained fitting a revised return spring to cure the idle problem. When I did the extra turn, I also purchased one of the revised springs. Interestingly it's not referenced at all on the Jaguar parts website under that part number NBB3131AA but when I walked into my local dealer, they just looked it up and supplied it, about £2.

So below, I've attached the TSB for the spring replacement, and a couple of pics of mine when I did it. As you can see, I don't have the horizontal spring on my car, Also, have a look at this thread on the x300 forum and see where someone describes putting a turn on both springs, as I mentioned.

https://www.jaguarforums.com/forum/x...0/#post1837396


Good luck

Paul






 
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  #7  
Old 08-05-2023 | 02:36 PM
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You have NO IDEA how many AJ16 wound throttle spring 'customer-complaint' service actions I performed on the XJ-S and X300 engines.

That TSB actually became a RECALL in July 2000.(amended later)
The springs were on Back Order sometimes as well as the PROMS for the ECM.

I would actually wind the old spring ONE EXTRA TURN and cut off the 'tail' so I could reassemble the retainers if the throttle was 'hanging open' and the new ones were on back order.

It worked to get the customer back on the road.
 
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  #8  
Old 08-05-2023 | 03:29 PM
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Good information to know. Thanks.
 
  #9  
Old 08-05-2023 | 03:53 PM
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motorcarman,

Tks for that! I'd not seen that publication before. I notice is was for X300s Was there a direct equivalent for the XJS?

Cheers

Paul
 
  #10  
Old 08-06-2023 | 05:37 AM
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Originally Posted by motorcarman
The AJ6 was fitted with that, not the AJ16.(I did 'retro-fit' that spring to a few cars)
Interesting thread as my 3.6, AJ6 engined, '90 manual doesn't have this spring.

I presumed the spring was missing and wondered if I should find one. However, looking at other cars some had the spring, some didn't so decided to leave alone. I seemed to see more automatics with the spring fitted than manuals. Possibly coincidence or perhaps it was fitted to automatics to bring the tick over down to ease gear engagement.

Throttle return seems ok but I'll check my idle speed when I'm next out.

Cheers,
LeeP
 
  #11  
Old 08-06-2023 | 10:35 AM
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Hi Andreas

My 1995 XJS 4.0L with AJ16 Engine

Was Supplied with that Throttle Spring OEM the same as yours when She was New (see Photo)

Though in the Technical Bulletin earlier on in this thread, Jaguar came out with an Upgraded Spring to help cure the High Idle Problems, some Owners were experiencing



OEM Throttle Return Spring as fitted to my 1995 XJS with AJ16 Engine (This is the Original OEM and Not the Upgraded Version)
 
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  #12  
Old 08-06-2023 | 11:09 AM
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Thanks to All, very useful!
Andreas
 
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  #13  
Old 01-30-2024 | 11:18 PM
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This is the one I have, super quiet $23dollars
I put it on a Xf-F-type and XJ ,in my videos, no issues, your choice

 
  #14  
Old 01-31-2024 | 08:24 AM
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Admin,

Above entry posted in wrong forum. You may wish to move to this thread in XF forum and then delete my post.

Eaton TVS R1320 Supercharger Coupler / Isolator - Jaguar Forums - Jaguar Enthusiasts Forum

Tks

Paul
 

Last edited by ptjs1; 01-31-2024 at 08:28 AM.
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