How to fix the blower motor resistor module for $5
#22
#23
Great advice above.
Tested the fuse and no continuity so it must be blown.
I don't have a 'de-soldering' tool so i had to make due with my $10 solder from Walmart. I snipped the fuse leads and found out that if you pry up on the chip, you can get enough room for some pliers and unscrew the screw in there. Then you can remove the whole chip without having to de-solder the other 3 prongs on the other end. Heat up the solder on the 2 leads and slip out the left over wire.
New fuse is coming in today so hopefully I will have some dam heat in the car by tonight!!
Tested the fuse and no continuity so it must be blown.
I don't have a 'de-soldering' tool so i had to make due with my $10 solder from Walmart. I snipped the fuse leads and found out that if you pry up on the chip, you can get enough room for some pliers and unscrew the screw in there. Then you can remove the whole chip without having to de-solder the other 3 prongs on the other end. Heat up the solder on the 2 leads and slip out the left over wire.
New fuse is coming in today so hopefully I will have some dam heat in the car by tonight!!
#24
#25
Hello,
Blower motor stopped.
Thanks to this forum I quickly found out it was the thermal fuse. No continuity.
(NB: On some newer X150 it is NOT “three soldered pins at one end and two soldered pins at the other end” though. It is four and one. One of the thermal fuse pins is on the same side as the “three”).
Replaced by a piece of wire just to test.
Blower worked perfectly well again.
(I can see that there has been some water in the blower (although I have the modified duckbill VIN 5.0 !) so will get a new blower motor, without hurry)).
Now some week later I “upgraded" the wire with a thermal fuse as described (I didn’t like the idea of wire instead of fuse). All went fine (thanks again to this forum).
.....but now the blower RUNS FULL SPEED CONTINUOUSLY.
I noted the statement “MOSFET can go short circuit. This causes the blower fan to always run full blast unless the climate control is turned OFF” in this thread.
Interesting coincidence that my MOSFET goes bad just as I replace a “wire solution” with a thermal fuse.
And there IS resistance between the two large connectors. Approximately the same resistance as between the right hand small and right hand large (device with therm.fuse up)
=> Any OTHER CAUSE for the blower to always run full speed?
Or can I be reasonably sure that by getting a new module the problem is then solved?
Thanks
Blower motor stopped.
Thanks to this forum I quickly found out it was the thermal fuse. No continuity.
(NB: On some newer X150 it is NOT “three soldered pins at one end and two soldered pins at the other end” though. It is four and one. One of the thermal fuse pins is on the same side as the “three”).
Replaced by a piece of wire just to test.
Blower worked perfectly well again.
(I can see that there has been some water in the blower (although I have the modified duckbill VIN 5.0 !) so will get a new blower motor, without hurry)).
Now some week later I “upgraded" the wire with a thermal fuse as described (I didn’t like the idea of wire instead of fuse). All went fine (thanks again to this forum).
.....but now the blower RUNS FULL SPEED CONTINUOUSLY.
I noted the statement “MOSFET can go short circuit. This causes the blower fan to always run full blast unless the climate control is turned OFF” in this thread.
Interesting coincidence that my MOSFET goes bad just as I replace a “wire solution” with a thermal fuse.
And there IS resistance between the two large connectors. Approximately the same resistance as between the right hand small and right hand large (device with therm.fuse up)
=> Any OTHER CAUSE for the blower to always run full speed?
Or can I be reasonably sure that by getting a new module the problem is then solved?
Thanks
Last edited by Nina Flat-Cat; 03-29-2020 at 07:17 AM.
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JagXKR2009 (08-10-2021)
#26
Replacing 2009 XKR HVAC blower motor & Module
Guys, thanks for mapping this procedure out. After the footwell flood, I had dried the system out. A month later the blower squealed and died. Replaced the Blower for 150USD and only got a few recs. Took a week but I just replaced the control module for $40. Hot & humid on Long Island but I'm sitting in the XKR cooling off 👍😎! (PS, daily driver with 119 k miles). Cheers and good luck!
#27
Just wanted to say a quick thank you to @LosRubios and @tarokyama for this thread. In and out in 15 minutes with a 2 day wait for the part in between thanks to you guys. I didn't bother with the re-solder as the LR replacement was only $20 shipped. The guide made quick work of it. Much appreciated.
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XKRAU (09-29-2021)
#28
Guys, thanks for mapping this procedure out. After the footwell flood, I had dried the system out. A month later the blower squealed and died. Replaced the Blower for 150USD and only got a few recs. Took a week but I just replaced the control module for $40. Hot & humid on Long Island but I'm sitting in the XKR cooling off 👍😎! (PS, daily driver with 119 k miles). Cheers and good luck!
#29
Just check the NUMBER on your resistor (mine was 077800-0901) and you will find those on a used part website. These parts are applied for a number of cars.
I got mine in UK for 15 GBP. It originally came form a Land Rover.
With this and a new blower, everything has worked perfectly fine ever since I changed it 2 years ago.
Kind Regards
#30
Hi , I’m new to this forum I would like to ask a question on the fan as mine is always on low when I turn on the ignition, so always blowing .
my Question is , is the fan supposed to turn completely off when you turn the dial anti clockwise ?
The fan speed increase’s ok when turning in the clockwise direction .
could it be a dodgy resistor ?
my Question is , is the fan supposed to turn completely off when you turn the dial anti clockwise ?
The fan speed increase’s ok when turning in the clockwise direction .
could it be a dodgy resistor ?
#31
Hi , I’m new to this forum I would like to ask a question on the fan as mine is always on low when I turn on the ignition, so always blowing .
my Question is , is the fan supposed to turn completely off when you turn the dial anti clockwise ?
The fan speed increase’s ok when turning in the clockwise direction .
could it be a dodgy resistor ?
my Question is , is the fan supposed to turn completely off when you turn the dial anti clockwise ?
The fan speed increase’s ok when turning in the clockwise direction .
could it be a dodgy resistor ?
#32
Hi , I’m new to this forum I would like to ask a question on the fan as mine is always on low when I turn on the ignition, so always blowing .
my Question is , is the fan supposed to turn completely off when you turn the dial anti clockwise ?
The fan speed increase’s ok when turning in the clockwise direction .
could it be a dodgy resistor ?
my Question is , is the fan supposed to turn completely off when you turn the dial anti clockwise ?
The fan speed increase’s ok when turning in the clockwise direction .
could it be a dodgy resistor ?
If you want no air flow ar all, simply set the system to OFF.
A transistor problem (easy to fix) normally means that it runs full (or not at all).
I hope this helps.
#34
Fantastic post!
This is probably the clearest and best written post for a solution that I have ever come across!
Than you so much!
Fixed my problem!
Just one added point for those not too experienced with electronics...
MOSFETs are very sensitive to static and heat due to the very thin capacitance layer at the gate. Good idea to temporarily short all three leads together with a piece of wire wrapped around the leads before attempting to desolder it from the board. Also USE A HEAT SHUNT ! ...same reason... even a metal hair pin clamped on each connector.
If you are not careful the problem is that you may have enough damage to the MOSFET to not allow it to progressively pass adjustable voltages through, but it may still function as a switch! This will raise some confusion. If you have done this the fan will be either off or on full blast regardless of fan position.
At that point a MOSFET replacement would be needed, or as someone pointed out the JEEP equivalent resistor (only about $14 on Amazon) works fine at a 1/15 of the price of the Jag unit.
In the meantime a $1.40 thermal resistor worked for me... I could only get a 10A one but that is fine, it shuts off on temperature not on current.
(spec of the original is 114C 2A)
Cheers!
Phil
This is probably the clearest and best written post for a solution that I have ever come across!
Than you so much!
Fixed my problem!
Just one added point for those not too experienced with electronics...
MOSFETs are very sensitive to static and heat due to the very thin capacitance layer at the gate. Good idea to temporarily short all three leads together with a piece of wire wrapped around the leads before attempting to desolder it from the board. Also USE A HEAT SHUNT ! ...same reason... even a metal hair pin clamped on each connector.
If you are not careful the problem is that you may have enough damage to the MOSFET to not allow it to progressively pass adjustable voltages through, but it may still function as a switch! This will raise some confusion. If you have done this the fan will be either off or on full blast regardless of fan position.
At that point a MOSFET replacement would be needed, or as someone pointed out the JEEP equivalent resistor (only about $14 on Amazon) works fine at a 1/15 of the price of the Jag unit.
In the meantime a $1.40 thermal resistor worked for me... I could only get a 10A one but that is fine, it shuts off on temperature not on current.
(spec of the original is 114C 2A)
Cheers!
Phil
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kj07xk (09-27-2023)
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