XK8 / XKR ( X100 ) 1996 - 2006

2004 XKR Headlight Leveling Linkage

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Old 07-02-2020 | 08:17 AM
jurczak1's Avatar
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Default 2004 XKR Headlight Leveling Linkage

Does anyone know where I can get the linkage to connect the headlight leveling switch to the lower bracket for a 2004 XKR? I can't seem to find the linkage as a separate part. US sources would be good but any source would help. If this question has been asked before, I couldn't find in the posts. Thanks for any help.


Linkage is number 1

My 2004 XKR


 
  #2  
Old 07-02-2020 | 08:50 AM
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If you cannot find one as a standalone part, a good metal shop may be able to fabricate one for you out of an appropriately-sized sway bar end link (which that part in the above drawing surely looks like)....
 
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  #3  
Old 07-02-2020 | 09:19 AM
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Hi jurczak1
It's one of those "You will have to buy the whole item, sir. That part is not available separately"...

Member PKWise managed to engineer a replacement. It's for the rear, but I imagine that something similar would work at the front:
https://www.jaguarforums.com/forum/x...4/#post2246786

or you might find one in a breaker's yard.
 
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  #4  
Old 07-02-2020 | 09:21 AM
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Thanks, Jon89, that's a good idea. It is much smaller than a sway bar, but I think I could make something that can do the job if I can't buy a replacement part.

Does anyone have the measurements of the linkage from center of ball to center of ball or a drawing of the part? The repair manual doesn't show the linkage and I don't have the original part.
 
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Old 07-02-2020 | 09:25 AM
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Thanks, michaelh. I actually have a second rear one. I accidentally ordered it thinking it was the front one. I'll try and cobble one up and hopefully I can make it work.
 
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Old 07-06-2020 | 03:12 AM
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- as per michaelh mentioned - I lost same link on rear and couldn't get a replacement either. Ended up buying mini Rose joints instead (stainless).

 

Last edited by PKWise; 07-06-2020 at 03:14 AM.
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Old 07-17-2020 | 09:28 PM
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I finally inspected mine today. I didn't just loose the linkage, I also lost the plastic linkage to the sensor. I rotated it by hand and the sensor still works. It was in the highest position that must be why I couldn't see very well at night. I set it to its lowest position. I think I will have to order the entire sensor. Or maybe I can come up with some solution...
 
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