XK8 / XKR ( X100 ) 1996 - 2006

Airbag Removal Fail

Thread Tools
 
Search this Thread
 
  #1  
Old 02-16-2022, 04:25 PM
Hyperboreer's Avatar
Junior Member
Thread Starter
Join Date: Jun 2017
Posts: 15
Received 1 Like on 1 Post
Default Airbag Removal Fail

Ok -- long story short: I am a really stupid brat... Wanted to remove the steering wheel mainly for curiosity and think I destroyed my airbag.

What happened: I did not manage to disconnect the airbag from the harness. The stupid connectors simply would not come off. Frustrated I got out of the car and somehow with my big ***, I ripped the airbag loose....

Here I am: don't know how to re-connect the airbag. Don't know where the cables are supposed to go. And still don't know how to remove those connectors. Think I damaged one of them too when trying to disconnect them....

Anybody knows any advise?

Thanks

The horror-connectors!

Where do those cables go?!


Hyperboreer
 
  #2  
Old 02-17-2022, 01:52 AM
PKWise's Avatar
Senior Member
Join Date: May 2020
Location: South Essex, England
Posts: 399
Received 364 Likes on 180 Posts
Default

I don't think those yellow connectors are removable which is why there was a separate master connector just 5 inches away.
You need to be careful here. Since this is a safety device I would not recommend tampering or attempting to re-wire. You obviously cannot risk re-wiring this wrong....
The safest option is to source a replacement Airbag.
There were different Airbags for model ages and specifications which may be reflected in the barcode label..
Watch this vid from a fellow member:
 
The following users liked this post:
Hyperboreer (02-17-2022)
  #3  
Old 02-17-2022, 01:52 AM
Pistnbroke's Avatar
Veteran Member
Join Date: Mar 2021
Location: Northampton, UK
Posts: 1,860
Received 737 Likes on 503 Posts
Default

Look at the wiring diagram on jagrepair.com and check the colour of the cables against the diagram and re connect . Disconnect the battery for at least 20 min before you touch it as this has basically a shot gun cartridge in it and you will know if it goes off !!
 
The following 2 users liked this post by Pistnbroke:
Hyperboreer (02-17-2022), zray (02-17-2022)
  #4  
Old 02-17-2022, 03:42 AM
GGG's Avatar
GGG
GGG is offline
Join Date: Dec 2011
Location: Durham, UK
Posts: 120,461
Received 16,864 Likes on 12,186 Posts
Default

I haven't done one of these on an XK8 but the JTIS Workshop Manual procedure is to disconnect those yellow/black connectors. Unfortunately it doesn't say how!

There only looks to be two possibilities:

1. slide the one on the right in the direction of the RED arrow and lift off
2. slide the one one the left in the direction of the BLUE arrow and lift off

OR

1. rotate the one on the left through 90 deg so it's parallel to the one on the right
2. slide each of them off





As stated above, disconnect the battery and give at least 20 minutes for the capacitors to discharge before attempting to work on any Airbag. A 'hard reset' achieves the same result without the delay.

Graham
 
The following 3 users liked this post by GGG:
cjd777 (02-17-2022), Hyperboreer (02-17-2022), kstevusa (02-17-2022)
  #5  
Old 02-17-2022, 03:57 AM
89 Jacobra's Avatar
Veteran Member
Join Date: Dec 2016
Location: Arkansas
Posts: 5,214
Received 1,192 Likes on 691 Posts
Default

Be Very Very Careful, as you do realize you are basically playing with a bomb! If it goes off you could be severely injured or killed. Air Bags are definitely nothing to mess with, as more then one person has been injured by them. Most first responders are scared to death of them, especially when they didn't deploy in the accident. Look on you tube for people doing stupid stuff with airbags. It should give you some Idea what you're dealing with. Just be Careful.

Jack
 
The following users liked this post:
Hyperboreer (02-17-2022)
  #6  
Old 02-17-2022, 05:31 AM
michaelh's Avatar
Veteran Member
Join Date: Apr 2014
Location: Jersey, Channel Islands
Posts: 4,169
Received 2,400 Likes on 1,556 Posts
Default

^^ What he said.

The connectors have a shorting bar mechanism that, when disconnected, straps the two wires from the igniter together to avoid any risk of unintentional firing. Since the connector has been pulled off, that protection no longer exists.

I'd look to source a replacement unit, as PKWise recommends.

edit: this snip from the electrical guide shows the shorting bars. 2003 on is a double-barrel shotgun:


The "cassette" is behind the steering wheel.
 

Last edited by michaelh; 02-17-2022 at 05:39 AM. Reason: additional info
The following 3 users liked this post by michaelh:
cjd777 (02-17-2022), Hyperboreer (02-17-2022), PKWise (02-17-2022)
  #7  
Old 02-17-2022, 05:47 AM
Hyperboreer's Avatar
Junior Member
Thread Starter
Join Date: Jun 2017
Posts: 15
Received 1 Like on 1 Post
Default

Ok. Now I’m not only clueless but also scared. But thanks a lot for the warning - you’re probably right. Don’t think the device will go off as it has been lying on my desk for a week. However, I have to be certain that it works once I put it back in. Otherwise my last thought will be of you guys…

Any ideas where to source new airbags? Jaguar?

Thanks
Hyperboreer
 
  #8  
Old 02-17-2022, 05:48 AM
Hyperboreer's Avatar
Junior Member
Thread Starter
Join Date: Jun 2017
Posts: 15
Received 1 Like on 1 Post
Default

Originally Posted by michaelh
^^ What he said.

The connectors have a shorting bar mechanism that, when disconnected, straps the two wires from the igniter together to avoid any risk of unintentional firing. Since the connector has been pulled off, that protection no longer exists.

I'd look to source a replacement unit, as PKWise recommends.

edit: this snip from the electrical guide shows the shorting bars. 2003 on is a double-barrel shotgun:


The "cassette" is behind the steering wheel.
what is the cassette? Thx!
 
  #9  
Old 02-17-2022, 06:13 AM
GGG's Avatar
GGG
GGG is offline
Join Date: Dec 2011
Location: Durham, UK
Posts: 120,461
Received 16,864 Likes on 12,186 Posts
Default

Originally Posted by Hyperboreer
..... Any ideas where to source new airbags? Jaguar?
Have a look at JLR simply to understand the number of options for the Airbag and get the correct P/N for your vehicle:
https://parts.jaguarlandroverclassic.../brand/jaguar/

When you see the cost, you may want to consider an alternative source.

Graham
 
The following users liked this post:
cjd777 (02-17-2022)
  #10  
Old 02-17-2022, 06:29 AM
Pistnbroke's Avatar
Veteran Member
Join Date: Mar 2021
Location: Northampton, UK
Posts: 1,860
Received 737 Likes on 503 Posts
Default

looking at your photo you have bare ended wires ..I thought you wanted to re connect those ???? Pull off the yellow connectors ..re solder the wires re the diagrams ..put back plugs all with battery disconnected.
 
  #11  
Old 02-17-2022, 06:50 AM
JayJagJay's Avatar
Veteran Member
Join Date: Sep 2016
Location: New York New York
Posts: 4,237
Received 1,296 Likes on 897 Posts
Default

Pinch and twist the connectors. They do come off. One needs to come off before the other as the pinch points on one of them are not accessible with the other on... Get them off and set the wheel face aside.

Please send a photo of the wires in the other side - the torn wires. Those wires should only be energized when the shock/crash impact sensors energize them. I think there is only a super small charge (in the milli amps) to let the car air bag monitors know that the bags are connected and operational.

The RIBBON clock thing (can't remember the right name) is a sprung mech with a loooong wound ribbon that receives and transmits all of the info from the controls on the wheel, into the cars systems. If you can imagine,,, as you turn the wheel it winds up and winds out with the turn of the wheel for the electronics, radio, etc and more.
 
The following 4 users liked this post by JayJagJay:
cjd777 (02-17-2022), Hyperboreer (02-17-2022), kstevusa (02-17-2022), motorcarman (02-17-2022)
  #12  
Old 02-17-2022, 06:54 AM
Pistnbroke's Avatar
Veteran Member
Join Date: Mar 2021
Location: Northampton, UK
Posts: 1,860
Received 737 Likes on 503 Posts
Default

Cassette
 
The following users liked this post:
motorcarman (02-17-2022)
  #13  
Old 02-17-2022, 08:03 AM
Hyperboreer's Avatar
Junior Member
Thread Starter
Join Date: Jun 2017
Posts: 15
Received 1 Like on 1 Post
Default

Originally Posted by Pistnbroke
looking at your photo you have bare ended wires ..I thought you wanted to re connect those ???? Pull off the yellow connectors ..re solder the wires re the diagrams ..put back plugs all with battery disconnected.
That was my initial plan. HOWEVER
1) I can’t get the yellow connectors off. They are stuck like hell. Think I already broke one.
2) true. There are bare wires because I ‘disconnected’ the airbag unit accidentally with my behind…. But I did not find the counter side to the wires. There are not bare wires at the steering wheel?!
 
  #14  
Old 02-17-2022, 08:06 AM
Hyperboreer's Avatar
Junior Member
Thread Starter
Join Date: Jun 2017
Posts: 15
Received 1 Like on 1 Post
Default

Originally Posted by JayJagJay
Pinch and twist the connectors. They do come off. One needs to come off before the other as the pinch points on one of them are not accessible with the other on... Get them off and set the wheel face aside.

Please send a photo of the wires in the other side - the torn wires. Those wires should only be energized when the shock/crash impact sensors energize them. I think there is only a super small charge (in the milli amps) to let the car air bag monitors know that the bags are connected and operational.

The RIBBON clock thing (can't remember the right name) is a sprung mech with a loooong wound ribbon that receives and transmits all of the info from the controls on the wheel, into the cars systems. If you can imagine,,, as you turn the wheel it winds up and winds out with the turn of the wheel for the electronics, radio, etc and more.
will take more pics later!
 
  #15  
Old 02-17-2022, 08:42 AM
michaelh's Avatar
Veteran Member
Join Date: Apr 2014
Location: Jersey, Channel Islands
Posts: 4,169
Received 2,400 Likes on 1,556 Posts
Default

Originally Posted by Hyperboreer
There are not bare wires at the steering wheel?!
You will find the missing connectors behind the steering wheel, attached to the cassette (or 'clockspring')

JayJagJay's post reminded me of this thread. It probably won't help much, but you might get a laugh:
https://www.jaguarforums.com/forum/x...3/#post1716425


The JEPC oddly only shows one part number and hence one colour option for the XKR (bear in mind it comes with the leather piece so has the 'R' motif). Appears to be available via Heritage but, as GGG notes, the cost will make your eyes water

If you do go the replacement route, it might be easier to source one from a 2003 on XK8 second-hand.
 
The following 2 users liked this post by michaelh:
Hyperboreer (02-17-2022), motorcarman (02-17-2022)
  #16  
Old 02-17-2022, 09:26 AM
Join Date: Dec 2009
Location: Wise County,TX
Posts: 12,216
Received 8,179 Likes on 4,934 Posts
Default

Jaguar refers to the 'cassette' or 'clockspring' as the CANCELLATION MODULE.

Buy a new (or used replacement?) one, install it and get on with your life. EASY!
 
The following users liked this post:
Hyperboreer (02-17-2022)
  #17  
Old 02-17-2022, 10:12 AM
Hyperboreer's Avatar
Junior Member
Thread Starter
Join Date: Jun 2017
Posts: 15
Received 1 Like on 1 Post
Default

Hey folks,

thanks for all the support. The price for a new airbag seems to be well 4digit.... WTF? On my is a big fat Ford sticker - maybe I should ask there....

However, I might have found out a different option: These Dutch guys (www.airbagbank.eu) are specialized in repairing airbag harnesses, especially after accidents. Well, my case is not specifically an accident in the common sense, but they still agreed to take a look at my airbag.

However, I, too, will try to get the connectors off latter today. Got enough input from you guys. And if I trash them, the Dutch guys will help (I hope).

Best
Hyperboreer
 
  #18  
Old 02-17-2022, 10:20 AM
JayJagJay's Avatar
Veteran Member
Join Date: Sep 2016
Location: New York New York
Posts: 4,237
Received 1,296 Likes on 897 Posts
Default

Originally Posted by Hyperboreer
Hey folks,

thanks for all the support. The price for a new airbag seems to be well 4digit.... WTF? On my is a big fat Ford sticker - maybe I should ask there....

However, I might have found out a different option: These Dutch guys (www.airbagbank.eu) are specialized in repairing airbag harnesses, especially after accidents. Well, my case is not specifically an accident in the common sense, but they still agreed to take a look at my airbag.

However, I, too, will try to get the connectors off latter today. Got enough input from you guys. And if I trash them, the Dutch guys will help (I hope).

Best
Hyperboreer
You don't need an air bag,,, unless you do...
Try these guys. Great company
https://www.autoreservejaguar.com/xk...te-module.html
 
The following users liked this post:
Hyperboreer (02-17-2022)
  #19  
Old 02-17-2022, 10:34 AM
michaelh's Avatar
Veteran Member
Join Date: Apr 2014
Location: Jersey, Channel Islands
Posts: 4,169
Received 2,400 Likes on 1,556 Posts
Default

That seems a good option. Not sure about shipping, but I imagine they can guide on that.

If they are specialists, I'd be tempted to send what you have as-is, along with the 4-way connector that you'll need to retrieve from behind the steering wheel. It may be beyond repair, but at least the company will know what it is.

That way you would avoid any risk of



I *think* the new cost is around €800, but still pretty hefty...
 

Last edited by michaelh; 02-17-2022 at 12:58 PM. Reason: SC4 is 1x4 way not 2x2 ways
The following users liked this post:
Hyperboreer (02-17-2022)
  #20  
Old 02-17-2022, 10:39 AM
JayJagJay's Avatar
Veteran Member
Join Date: Sep 2016
Location: New York New York
Posts: 4,237
Received 1,296 Likes on 897 Posts
Default

Originally Posted by motorcarman
Jaguar refers to the 'cassette' or 'clockspring' as the CANCELLATION MODULE.

Buy a new (or used replacement?) one, install it and get on with your life. EASY!
That's right. Thanks MCM! Thru in a pinch, as usual. Cancelation Module,,, no wonder I couldn't remember it.

Once you sit with it you'll see how the plugs come off. It's just like what the photo with the arrows as described earlier. I wouldn't get toooo worried about this.

It might be possible to repair what you have. If not, the link above, looks like they have the older and the newer style. I think the link is for the newer...
 
The following users liked this post:
Hyperboreer (02-17-2022)


Quick Reply: Airbag Removal Fail



All times are GMT -5. The time now is 09:05 PM.