XK8 / XKR ( X100 ) 1996 - 2006

Cam cover bolt removal problem

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  #1  
Old 07-17-2014, 04:09 AM
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Default Cam cover bolt removal problem

Hi Folks,

Looking for a bit of advice. I got some spare time yesterday so decided to remove the cam covers to get at the leaking plug and cam cover seal.

Problem is I cant seem to get proper access to the bolt on bank 2 (rhs when facing car) thats on the bottom sode of the cam cover underneath the coolant bottle.
Access is poor and I have tried 3/8 and 1/4 socket set, open ended and ring spanners.

Any tirck to getting this one out??? 10mm Crows foot??
Even if I do get it out, how are you supposed to torque these up afterwards as theres no way my torque spanner will fit in.

Any help appreciated

Mike
 
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Old 07-17-2014, 05:08 AM
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You still not fixed your shakey engine yet..........lol
 
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Old 07-17-2014, 05:57 AM
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No Steeevo,

Just no time. I work, the missus works, 3 kids with the youngest under 2. Im an expert at cooking but the kids say I must be allergicto the vaccum cleaner! More chance of me vaccuming than getting time on the xk8... meanwhile theres a capri in the garage needing valve stem seals, a mk1 escort that needs recommisioning and a daily driver bmw 320 vert that has the odd fault code or two!!

Mike
 
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Old 07-17-2014, 06:12 AM
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If I remember correctly I unbolted the reservoir bottle and used a 1/4" universal joint drive to get to that one.
 
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Old 07-17-2014, 07:05 AM
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+1^ . I also used a 1/4" universal, but did not remove the bottle. That being said, I would recommend removing the bottle.
 
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Old 07-17-2014, 07:10 AM
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I moved my coolant reservoir it was one bolt if I remember correctly, a couple of things to beware of.. the plastic cooling lines can be brittle, I'd broken one cleaning the engine on a different day, also beware of the low coolant sensor that plugs in the bottom doesn't pop out or get damaged. Also used 1/4 universal and extension.
 
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Old 07-17-2014, 08:14 AM
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1/2 in torque wrench with 1/4 in step down to 1/4 in wobbly to 3in extension to 1/4 in wobbly to socket. Bit of a Frankenstein tool but it worked. I've been known to hack a spanner in half when I can't get one in. Helps if you have hands like a 12 year old girl, But being Irish myself I doubt you do!
 
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Old 07-17-2014, 08:17 AM
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Before removing the Expansion Tank, you'll need something to temporarily seal the two hoses to avoid losing coolant:

Cam cover bolt removal problem-xk8-expansion-tank.jpg

A wine bottle cork and a 1/4" drive extension (arrowed in red) fit perfectly.

Graham
 
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Old 07-17-2014, 08:30 AM
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Just don't reuse the cork
 
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Old 07-17-2014, 10:09 AM
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dont remove the expansion tank, just move it out the way. simples
 
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Old 07-17-2014, 12:39 PM
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I used a 1/4" drive flexible extension - getting more difficult to find in tool shops but there are several vendors on Ebay. So useful(along with a 3/8" one) to have in your tool box.
 
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