XK8 / XKR ( X100 ) 1996 - 2006

Upper ball joint removal

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Old 12-10-2022 | 09:16 AM
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Default Upper ball joint removal

I want to change the ball joints in my upper control arms. I'm hesitant to buy a ball joint push/pull kit since I don't see using it often, and I don't have sockets large enough to put my own press together. So I'm going to see if I can get a shop to do it. Question: Does the ball joint get pressed up and out , or down and out? (I'm assuming it is up and out.) I had one shop say they couldn't be removed, but I know they can.
Thanks all!
 

Last edited by Stamford; 12-10-2022 at 09:57 AM.
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Old 12-10-2022 | 10:03 AM
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Indeed they can.

See attached JTIS snippet.
 
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UCA ball joint.pdf (812.5 KB, 76 views)
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  #3  
Old 12-10-2022 | 11:21 AM
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Thank you, Michael. That is the best info I've gotten on this topic, yet. I'm surprised to see he job is more involved than I thought. I imagined it could be done with a simple push/pull bush tool. I do have a question, though. On page 8, I can't tell if the special tool is putting its pressure on the ball joint bolt or it's pressing a cup against the underside of the flange? I'm assuming this data applies to the 2005 model, as well. Really appreciate the knowledge.
 

Last edited by Stamford; 12-10-2022 at 11:35 AM.
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Old 12-10-2022 | 01:04 PM
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Hi,
The special tool (essentially just a deep cup):
https://jlrequipment.service-solutio...px?SKU=204-200

will press on the shoulder of the ball joint to push it out once the rubber gaiter and clips are removed.
It's probably easier to see from this image:




...although, in practice, I don't think it matters since you're replacing it.

Special tool 204-199 is just a pair of cups that fit over the new joint ready for the press:
https://jlrequipment.service-solutio...px?SKU=204-199.

You should be able to find suitable large-diameter sockets in place of these.

Upper ones are straightforward, the lower ones are - er - not so easy.

It's the same part for all MYs. Pop the new joints in the freezer for a day or two before the job.
 

Last edited by michaelh; 12-10-2022 at 03:54 PM. Reason: grammer
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Old 12-10-2022 | 02:51 PM
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Thanks, again. All good stuff to know. I'm surprised none of thee AutoZones or Advance Autos loan the bush tool. Still hoping to find a shop on Monday, otherwise I'll take a go at it myself.
 
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Old 12-10-2022 | 03:42 PM
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Just found the ball joint press kit is available on loan from Advance. Be going there after dinner.
 
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Old 12-10-2022 | 03:43 PM
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surprised to hear Advanced or AutoZone won't loan the tool - I borrowed from them when I did mine a few years ago. I did but a kit from Harbor Freight when I replaced the lower ball joints and that can be done but is a B*&*ch
 
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  #8  
Old 12-10-2022 | 06:16 PM
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Yeah, I somehow missed the ball-joint tool when I looked (I was checking "suspension tools"). I'm not tackling the lowers now. Gotta build up the energy for that job.
 

Last edited by Stamford; 12-10-2022 at 06:23 PM.
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Old 12-11-2022 | 04:07 AM
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I recently did my own ball joints, bushes and so on. Just a couple of points on things. The pdf copy of the JTIS tools used shows the wrong tool for the splitter so ignore the top drawing. Secondly, I removed the gaiter from the old ball joint to get a better bearing surface for the socket or press tool.
 
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  #10  
Old 12-11-2022 | 08:04 AM
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Originally Posted by michaelh
Indeed they can.

See attached JTIS snippet.
Starting on my front end project Monday so this is a great help. Doing both ball joints and control arm bushings, going to poly. I may try to replace the ball joints myself with a kit but likely turn up going to a good indy shop in town. Thanks for posting this PDF, in will come in handy.
 
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  #11  
Old 12-11-2022 | 12:21 PM
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Splitting went easy with the expandable splitter. Yup, boots off. Got the kit from Advance and will be trying it out later.
 
  #12  
Old 12-12-2022 | 06:31 PM
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Hi all, on the discussion of ball joints.
I got my 2003 XK8 up on the lift and found my ball joints boots are all ripped. I found the part # for the upper JLM21380. I can't find the part # for the lower ball joint I have seen MNC1350AA posted in other threads but from my searching those fit 97-02, not 03-06. Does anyone know what that # is for 2003+ 4.2 lower ball joints?
 

Last edited by Xrac; 12-12-2022 at 06:50 PM.
  #13  
Old 12-12-2022 | 08:37 PM
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  #14  
Old 12-12-2022 | 10:49 PM
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Got mine from Rockauto. TM
 
  #15  
Old 12-13-2022 | 04:03 PM
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Originally Posted by Stamford
Thanks Stamford.
 
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